Take the Quadrangular-Pyramid-Shaped Fiber Endface(QPSFE) and the Conical-Wedge-Shaped Fiber Endface(CWSFE) for example, the present procedure of grinding asymmetric optical fiber endface demands three to four steps. These steps take time and are lack of repeatability and high yield. Aim at the shortcomings, this study develops a set of mechanism to attach to the original optical fiber grinding machine. The mechanism makes the normal pressure between the endface and the grinding plate change periodically to modify the removing rate of the material, thus enables the clipped flat endface of the optical fiber be ground into an elliptic-cone-shaped in a single grinding step, and then becomes a lens after its tip being fused by the arc. This mechanism reduces the fabricating time and cost, and consequently improve the economic benefits as well by simplifying the complicated manufacturing processes that represented before. Besides, for its single-step grinding characteristic, the offset between the center of the fiber and the elliptic-cone can thus be slashed to promote the yield. This study reviews the anterior references, including the papers and the patents, to begin, and then proposes the current means to compare with. Its contents involve the development of the forming principle, which proposes how the variation of the normal pressure takes influence on the removing rate of the material, and the required mechanism for the design procedure. The mechanism, the research result, and those needed to be ameliorated will be demonstrated in the conclusion and discussion part, so as to offer the investigating direction in the future.

A new scheme of asymmetric elliptic-cone-shaped microlens (AECSM) employing a single-step fabrication technique for efficient coupling between the high-power 980nm laser diodes and the single-mode fibers is proposed. The asymmetric elliptic-cone-shaped fiber endface (AECSFE) was fabricated by a single-step grinding and polishing a cleaved fiber by applying a periodically variable torque on the fiber ferrule to change the grinding pressure. The periodically variable torque was made by an eccentric mass with a constant rotation speed double that of the fiber. After the AECSFE was formed, an AECSM was obtained by heating the fiber tip in a fusing splicer. In comparison with the previous works on asymmetric fiber microlenses fabricated by the multi-step processes with complicated fabrication, the advantages of the AECSM structure for achieving high coupling are a single-step fabrication, a reproducible process, and a high-yield output. In this study, we demonstrated that the average grinding offset of the AECSM structure for 30 measurements was about 0.4 £gm, the average coupling efficiency was 71%, and the maximum of the measured coupling efficiency was 83%. The yield of the AECSM for coupling efficiency over 70% was 47%, for coupling efficiency over 60% was almost 100%.