This master thesis work is performed at ABB Corporate Research Center inVästerås. The aim of this study is to investigate Ag:graphene composites as slidingelectrical contacts, suitable for use in e.g. tap-changers. Three different graphenematerials, all produced by a low-cost exfoliation process, are evaluated in this study. The results are compred to an ongoing work on Ag:GO (graphene oxide) composites. This material has shown very good tribological properties, however it hasbeen difficult to handle during sintering processing. The goal of this study is to geteven better tribological, electrical and mechanical properties than Ag:GO, and also todevelop a new powder-metallurgical method to produce the Ag:graphene composites.The study also investigates the influence of graphene flake size and concentration aswell as microstructure of the Ag:graphene composites. This report focuses on aninvestigation of the graphene raw material quality from the suppliers, and friction,wear and resistance analysis of the composites. This is done by using Ramanspectroscopy, SEM with EDS, LOM, tribometer tests and resistivity analysis. Raman and SEM analyses show that none of the supplied LEG materials are ofhigh-quality G (single or bilayer), but rather multi-layer graphene or even graphite.Small amounts of graphene added to Ag gave extremly low friction (μ<0.2 vs. pureAg μ~1.3, 5 N load and 5 cm/s speed). The composite manufacturing process hadcritical steps, which have to be optimized, to obtain low values of friction. Severedegassing of the composites was observed for some sampes, but the samples stillmaintained good friction values. SEM and EDS analyses of 2dfab’s wear track show abuild-up thin carbon-containing tribofilm on the Ag surface. Indicating that G ispresent, and works as a lubricant, creating good tribological properties. The resultsfrom this project may for sure be of importance for future ABB products in specificindustrial applications.

The landscape of consumer electronics has drastically changed over the last decade. Technological advances have led to the development of portable media devices, such as the iPod, smart phones and laptops. This has been achieved primarily through miniaturisation and using materials such as Lithium and Indium Tin Oxide (ITO) to increase energy density in batteries and as transparent electrodes for light emitting displays respectively. However, ten years on there are now new consumer demands, which are dictating the direction of research and new products are under constant development. Graphene is a promising next-generation material that was discovered in 2004. It is composed of a two-dimensional lattice made only from carbon. The atoms are arranged in a two atom basis hexagonal crystal structure which forms a fundamental building block of all sp2 hybrid forms of carbon. The production of large area graphene has a high cost, due to the long growth times and the high temperatures required. This is relevant as graphene is not viable compared to other transparent conductors which are produced on industrial scales for a fraction of the cost of graphene growth. Furthermore, graphene has a high intrinsic resistivity (2KW/_) which is three orders of magnitude greater than the current industry standard ITO. This limits the size of the electrodes as there is dissipation of energy across the electrode leading to inefficiency. Furthermore a potential drop occurs across the electrode leading to a non-uniform light emission when the electrode is used in a light emitting display. I investigate alternative methods of large area graphene growth with the aim of reducing the manufacturing costs, while maintaining the quality required for graphene human interface devices. Building on this I develop new fabrication methods for the production of large-area graphene devices which are flexible and transparent and show the first all graphene touch sensor. Focusing on the reducing the high resistivity of graphene using FeCl3 intercalation, while maintaining high optical transmission, I show low resistivity achieved using this process for microscopic graphene flakes, large-area graphene grown on silicon carbide and large-area graphene grown by CVD. Furthermore, I explore the stability of FeCl3 intercalated graphene and a process to transfer a material to arbitrary flexible substrates.

Ordinary Portland cement (OPC) is the main constituent of concrete works as a principal binder for aggregates and intrinsically transmits the brittleness into concrete through the formation of hydration crystals in the cement microstructure. A number of nano cementitious composites were developed in recent years to offset the brittleness with newly discovered nanomaterials and the most prevalent among those is the graphene oxide (GO). The main objective of this PhD research work is to develop nano graphene cementitious composites (NGCC) using low cost, two dimensional (2D) graphene nanoplatelets (GNPs) and one dimensional (1D) graphited carbon nanofibres (GCNFs) with unique conical surface morphology. The GNPs were sourced synthesised in an environmental friendly way via plasma exfoliation whereas, GCNFs were manufactured through catalytic vapour grown method. The project further investigated the effect of these nanomaterials in regulating the distinctive microstructure of cement matrix leading to enhance its mechanical properties. Three different types of high-performance NGCC namely NGCC-Dot, NGCC-Fnt and NGCC-CNF, are developed by activating pristine GNPs (G-Dot), functionalised GNPs (G-Fnt) and graphited nanofibers (G-CNFs) into the cement matrix respectively. It is found through various characterization and experimental techniques that both GNPs and GCNFs regulated the cement microstructure and influenced the mechanical properties of NGCC uniquely. A remarkable increase in the flexural and the tensile strength of newly developed NGCC has been achieved and that could be attributed to the formation of distinctive microstructure regulated by catalytic activation of these nanomaterials. The shape (1D, 2D) and unique morphology of these nanomaterials played a vital role in the mechanism of crystal formation to regulate the cement microstructure. Based on the observations of test results and comprehensive characterization, the possible mechanisms of crystal formation and development of distinctive microstructure of NGCC has been established which has then proceeded to the development of a physical model for NGCC development.

In the past decade, rechargeable batteries attracted the attention from the researchers in search for renewable and sustainable energy sources. Up to date, lithium-ion battery is the most commercialized and has been supplying power to electronic devices and hybrid and electric vehicles. Lithium-ion battery, however, does not satisfy the expectations of ever-increasing energy and power density, which of their limits owes to its intercalation chemistry and the safety.1-2 Therefore, metal-air battery drew much attention as an alternative for its high energy density and a simple cell configuration.1 There are several different types of metal-air batteries that convey different viable reaction mechanisms depending on the anode metals; such as Li, Al, Ca, Cd, and Zn. Redox reactions take place in a metal-air cell regardless of the anode metal; oxidation reaction at the anode and reduction reaction at the air electrode. Between the two reaction, the oxygen reduction reaction (ORR) at the air electrode is the relatively the limiting factor within the overall cell reactions. The sluggish ORR kinetics greatly affects the performance of the battery system in terms of power output, efficiency, and durability. Therefore, researchers have put tremendous efforts in developing highly efficient metal air batteries and fuel cells, especially for high capacity applications such as electric vehicles. Currently, the catalyst with platinum nanoparticles supported on carbon material (Pt-C) is considered to exhibit the best ORR activities. Despite of the admirable electrocatalytic performance, Pt-C suffers from its lack of practicality in commercialization due to their prohibitively high cost and scarcity as of being a precious metal. Thus, there is increasing demand for replacing Pt with more abundant metals due economic feasibility and sustainability of this noble metal.3-5 Two different attitudes are taken for solution. The first approach is by optimizing the platinum loading in the formulation, or the alternatively the platinum can be replaced with non-precious materials. The purpose of this work is to discover and synthesize alternative catalysts for metal-air battery applications through optimized method without addition of precious metals. Different non-precious metals are investigated as the replacement of the precious metal including transition metal alloys, transition metal or mixed metal oxides, and chalcogenides. These types of metals, alone, still exhibits unsatisfying, yet worse, kinetics in comparison to the precious metals. Nitrogen-doped carbon material is a recently well studied carbon based material that exhibits great potential towards the cathodic reaction.6 Nitrogen-doped carbon materials are found to exhibit higher catalytic activity compared to the mentioned types of metals for its improved conductivity. Benefits of the carbon based materials are in its abundance and minimal environmental footprints. However, the degradation of these materials has demonstrated loss of catalytic activity through destruction of active sites containing the transition metal centre, ultimately causing infeasible stability. To compensate for these drawbacks and other limits of the nitrogen-doped carbon based catalysts, nitrogen-doped carbon nanotubes (NCNT) are also investigated in the series of study. The first investigation focuses on a development of a simple method to thermally synthesize a non-precious metal based nitrogen-doped graphene (NG) electrocatalyst using exfoliated graphene (Ex-G) and urea with varying amounts of iron (Fe) precursor. The morphology and structural features of the synthesized electrocatalyst (Fe-NG) were characterized by SEM and TEM, revealing the existence of graphitic nanoshells that potentially contribute to the ORR activity by providing a higher degree of edge plane exposure. The surface elemental composition of the catalyst was analyzed through XPS, which showed high content of a total N species (~8 at.%) indicative of the effective N-doping, present mostly in the form of pyridinic nitrogen groups. The oxygen reduction reaction (ORR) performance of the catalyst was evaluated by rotating disk electrode voltammetry in alkaline electrolyte and in a zinc-air battery cell. Fe-NG demonstrated high onset and half-wave potentials of -0.023 V (vs. SCE) and -0.110 V (vs. SCE), respectively. This excellent ORR activity is translated into practical zinc-air battery performance capabilities approaching that of commercial platinum based catalyst. Another approach was made in the carbon materials to further improve the cost of the electrode. Popular carbon allotropes, CNT and graphene, are combined as a composite (GC) and heteroatoms, nitrogen and sulfur, are introduced in order to improve the charge distribution of the graphitic network. Dopants were doped through two step processes; nitrogen dopant was introduced into the graphitic framework followed by the sulfur dopant. The coexistence of the two heteroatoms as dopants demonstrated outstanding ORR performance to those of reported as metal free catalysts. Furthermore, effects of temperature were investigated through comparing ORR performances of the catalysts synthesized in two different temperatures (500 ??? and 900 ???) during the N-doping process (consistent temperature was used for S-doping). Through XPS analysis of the surface chemistry of catalysts produced with high temperature during the N-doping step showed absence of N-species after the subsequent S-doping process (GC-NHS). Thus, the synergetic effects of the two heteroatoms were not revealed during the half-cell testing. Meanwhile, the two heteroatoms were verified in the catalyst synthesized though using low temperature during the N-doping process followed by the S-doping step (GC-NLS). Consequently, ORR activity of the resulting material demonstrated promising onset and half-wave potentials of -0.117 V (vs. SCE) and -0.193 V (vs. SCE). In combination of these investigations, this document introduces thorough study of novel materials and their performance in its application as ORR catalyst in metal air batteries. Moreover, this report provides detailed fundamental insights of carbon allotropes, and their properties as potential elecrocatalysts and essential concepts in electrochemistry that lies behind zinc-air batteries. The outstanding performances of carbon based electrocatalyst are reviewed and used as the guides for further direction in the development of metal-air batteries as a promising sustainable energy resource in the future.

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Made available in DSpace on 2016-03-15T19:38:52Z (GMT). No. of bitstreams: 1 Henrique Guimaraes Rosa.pdf: 6486656 bytes, checksum: 6fc9fe7875ed2cceb89c9f5179b9f028 (MD5) Previous issue date: 2015-02-25 / Fundo Mackenzie de Pesquisa / In this thesis, we present results on the fabrication, transfer and characterization of chemical vapor deposition (CVD) graphene and exfoliated graphene over glass and optical fiber substrates, to study optical properties of graphene and its application as a saturable absorber for Erbium-doped fiber laser (EDFL). Monolayer CVD graphene and stacked CVD graphene samples were fabricated and characterized, transferred to the transverse face of optical fibers, and a study on the relation between the optical properties of graphene samples and the properties of ultrashort laser pulses generated in (EDFL) was performed. Furthermore, we have developed a technique for transferring exfoliated nanomaterials which allowed us to transfer exfoliated graphene onto optical fiber s faces and align the graphene flake to the fiber core. With this transfer technique it is possible to fabricate samples with controlled number of graphene layers onto optical fiber faces. As application, we demonstrate ultrashort pulse generation in Erbium-doped fiber laser with exfoliated monolayer graphene samples as saturable absorber. This is the first time that ultrashort laser pulses are generated with a single exfoliated monolayer graphene sample. / Nesta tese, apresentamos resultados sobre a fabricação, transferência e caracterização de grafeno CVD (grafeno fabricado por deposição química de vapor chemical vapour deposition) e de grafeno esfoliado em substratos de vidro e em fibras ópticas, para o estudo das propriedades ópticas do grafeno e sua aplicação como absorvedor saturável em laser à fibra dopada com Érbio (EDFL). Foram fabricadas e caracterizadas amostras de grafeno CVD monocamada e de grafeno CVD empilhado, transferidas para a face transversal de fibras ópticas, e com estas amostras foram feitos estudos sobre a relação entre as propriedades ópticas do grafeno e as propriedades de pulsos ultracurtos gerados em EDFL. Além disto, desenvolvemos uma técnica para a transferência de nanomateriais esfoliados que permitiu a transferência de grafeno esfoliado para fibras ópticas e seu alinhamento com o núcleo da fibra. Com esta técnica de transferência é possível fabricar amostras com controlado número de camadas de grafeno em fibra óptica. Como aplicação, demonstramos a geração de pulsos em EDFL com uma amostra de grafeno esfoliado monocamada como absorvedor saturável. Esta é a primeira vez que pulsos ultracurtos são gerados em lasers à fibra com amostra de grafeno esfoliado de uma única camada sobre a face transversal da fibra óptica.