Fish scales can be considered as a laminated composite based on collagen fibrils arranged in a cross-plywood structure. This collagen-based composite is often partially mineralized (primarily hydroxyapatite) in the scale exterior in order to resist penetration and hence to enhance protection. Together with the overlapping assembly, the fish scales offer an excellent model system for developing fiber composite materials and flexible armor systems. The primary objective of this thesis is to characterize the distribution of the mineral phase within individual scale and to investigate the corresponding mechanical consequences of the scale as a whole and its different fields through experimental and computational approaches. In this thesis, we chose the scales from the black drum (Pogonias cromis) fish as a model system. First of all, the exterior surface morphology of individual scales was systematically studied, from which several distinct structural regions are identified, including focus field (central), lateral field (dorsal and ventral), rostral field (anterior), and caudal field (posterior). In the focus field, the classic two-layer design, i.e., mineralized exterior layer and collagen-based interior layer, was observed, and nanoindentation results revealed that the high mineral exterior layer results in a much higher hardness (800 vs 450 MPa). Moreover, macroscopic tensile tests indicate that the mechanical removal of mineralized layer did not lead to reduction in strength values, whereas acid-treated demineralized scales showed reduced mechanical properties. Finally, we identified a previously unreported mineral distribution pattern in the rostral field, in which the mineral phase is segregated into long strips along the anterior-posterior direction (width, ~300 μm). In addition, towards the interior of the scale, it appears that the mineral deposition is highly correlated with the collagen orientation, resulting a unique mineralized-unmineralized collagen-based composite structure. We built finite element models to compare this unique structure to two other mineral phases in different fields at the individual scale. This unique structure demonstrates a larger deformation displacement when load was applied, indicating that it provides further flexibility in anterior end of an individual scale. The mineralized phases and structures of various fields within a single scale provide different mechanical characteristics and properties. The structural and mechanical analysis of the various regions of the fish scale can further investigate the flexibility and protective capacity of the individual scale. / Master of Science / There are many protective systems that attracted scientists' attention, and the typical examples include the nacre, crustacean exoskeletons, and teleost fish scales. Fish scales can be considered as the most common flexible bio-inspired armor system, because they consist of mostly collagen fiber and a highly mineralized hydroxyapatite external layer. Due to the need for swimming and effective protection from predators, fish scales need to have excellent flexibility and penetration resistance. In the previous studies on fish scales, researchers usually focused on the entire scale as a multilayered composite, looking at their response against tension and fracture. The primary objective of this thesis is to characterize the distribution of the mineral phase within individual scale and to investigate the corresponding mechanical consequences of the scale as a whole and its different fields through experimental and computational approaches. In this thesis, we chose the scales from the black drum (Pogonias cromis) fish as a model system. First of all, the exterior surface morphology of individual scales was systematically studied, from which several distinct structural regions were identified, including the focus field (central), lateral field (dorsal and ventral), rostral field (anterior), and caudal field (posterior). In the focus field, the classic two-layer design, i.e., mineralized exterior layer and collagen-based interior layer, was observed, and nanoindentation results revealed that the high mineral exterior layer results in a much higher hardness (800 vs 450 MPa). In addition, we identified a previously unreported unique mineralized-unmineralized collagen-based composite structure in the rostral field, in which the mineral phase is segregated into long strips along the anterior-posterior direction (width, ~300 μm). We built finite element models to compare this unique structure to two other mineral phases in different fields at the individual scale. This unique structure demonstrates a larger deformation displacement when load was applied, indicating that it provides further flexibility at the anterior end of an individual scale, implying that the flexibility is more important at the anterior end of scales where the multi-scales overlap and are covered. The structural and mechanical analysis of the various regions of the fish scale can further investigate the flexibility and protective capacity of the individual scale, and provide further design inspiration for flexible armor designs.

The microstructure and mechanics of collagen and elastin protein fiber networks dictate the mechanical responses of all soft tissues and related organ systems. In this project, we endeavored to meet or exceed native tissue mechanical properties through mimicry of these extracellular matrix components with synthetic collagen fiber and elastin analogues. Significantly, these studies led to the development of a framework for the design and fabrication of protein-based soft tissue substitutes that reproduced many aspects of native biomechanics. A scalable process was developed for production of synthetic collagen microfibers at a rate of 60 m/hr. Fiber properties and ultrastructure were characterized by uniaxial mechanical testing, differential scanning calorimetry, transmission electron microscopy, and second harmonic generation analysis. In vivo responses to synthetic fibers were evaluated in a murine model. A scalable, semi-automated process was designed for the fabrication of multilamellar membranes comprised of sheets of an elastin analogue reinforced with synthetic collagen fibers. Fibers could be organized in a precisely defined three-dimensional hierarchical pattern. The structure of these fiber composites was analyzed by scanning and transmission electron microscopy, and digital volumetric imaging. The effects of fiber orientation and volume fraction on uniaxial mechanical responses were evaluated. Increased fiber volume fraction and alignment increased Young's modulus, resilience, and yield stress. Highly extensible, elastic tissues display a functionally significant transition from low to high modulus deformation at a transition point strain dictated by the crimped collagen microstructure. This response was replicated by the fabrication of dense arrays of microcrimped synthetic collagen fibers embedded in an elastin analogue. The degree of microcrimping could be varied, and generated a transition point mechanical response. Cyclic tensile deformation did not substantially alter microcrimp morphology. A series of small-diameter vascular grafts consisting of an elastin-like protein reinforced with controlled volume fractions and orientations of synthetic collagen fiber was designed and prototyped. The optimal design satisfied target properties with suture retention strength of 173 ± 4 g-f, burst strength of 1483 ± 143 mm Hg, and compliance of 5.1 ± 0.8 %/100 mm Hg.