This thesis project was carried out at Sandvik Coromant in Västberga, Sweden with the purpose of developing a new laboratory test method for volumetric assessment of crater wear on inserts for steel turning. The test method was developed with the Sandvik Coromant´s existing crater wear measurement method as a starting point. Crater wear is currently measured as the projected area of exposed substrate, meaning where all coating layers have been removed. Based on earlier research on volume wear assessment, a focus variation microscope was selected to carry out 3D scans. To accurately measure the removed volume, an initial reference scan is required to capture individual variations existing on samples. The insert is then scanned after turning and compared with its reference. Factors affecting accuracy as well as possible improvements were identified as: Sample preparation, scan settings (resolution, quality) and data processing (alignment of scans, volume calculation etc.). Guiding alignment markers were created by laser ablation to help with alignment.  CloudCompare software was used to process the scanned 3D point clouds. A step by step routine was developed to ensure consistent results. The repeatability was assessed showing 8% standard deviation in volume for a shallow crater within the coating to 2% for a large crater worn into the substrate. The new method provides the possibility to measure wear while still inside the coating, which has been previously unavailable data. This enables measurement of the contribution of each specific coating layer on the wear resistance such as wear rate of a single layer instead of a combined wear rate for all layers. Detailed coating wear analysis is a valuable tool for development of optimized coatings. The developed wear measurement method was implemented on a case study which demonstrated the capabilities regarding its ability to resolve performance differences in experimental coatings. Additional wear parameters were used beside crater volume to support wear rate analysis and novel ways of representing volume wear parameters were presented.

This master´s thesis deals with calibration and determination of uncertainties of measurement for focus variation microscope Alicona Infinite Focus G4. Together with calibration, a measurement of chosen parameters with calculation of measurement uncertainties of a component was realised. The thesis also describes the whole calibration process and terminology used in calibration, as well as the calibrated instrument, it´s parameters and usage in practice. The measurements were realized on premises of Intemac Solutions s.r.o. Obtained data were than processed using MS Excel, Gwyddion and TalyMap software. At the end of the thesis, practical recommendations are formulated.

This Masterâs thesis deals with evaluation of quality of Brno Combo combination rifle shotgun rifled barrelâs firing mechanism. It contains a proposal of criteria for evaluation of quality of firearm firing mechanisms. It further focuses on using measurement of primer deformation as a means of assessing the quality of a firing mechanism. Based on measurements made using a Focus Variation microscope, various geometrical parameters of fired and failed primers were analysed. The measurement results were processed using ANOVA and regression analysis. Based on output of these analyses, practical recommendations and further research proposals were formulated.

The increasing number of small and fragile parts that are being manufactured using micromachining technology has raised the demand for co-ordinate measurement machines (CMM) that can measure on a micro- and millimetric scale without contacting the part, thus avoiding damage to the surface of the part. These instruments are expected to measure on a micro- and millimetric scale with a measuring uncertainty in the nanometre range. A number of techniques used for contactless surface measurements exist, such as the focus variation (FV) technique, which have the ability to perform measurements on the micro- and millimetric scale in a short amount of time. These instruments may have the potential to be implemented in a non-contact micro-CMM platform.

This paper deals with the description of the surface texture measurement methods, describes the devices by which the surface texture can be recorded and describes the parameters that allow the surface texture to be quantified. The practical part deals with the evaluation and comparison of the parameters of metric threads M10 made by cutting and forming by analysis of their cross-sections, then the attention is focused on the analysis of pressure forces and torques which occur during the manufacture and in the last part of the thesis there is an economic evaluation of the cost of manufacturing one piece of cut thread.