Baigiamojo darbo tema yra suprojektuoti 20 t. kieliamosios galios ožinį kraną. Variantų analizė buvo padaryta, važiuoklės pavarai, kravinių kėlimo mechanizmui ir krano tiltui. Technologinė analizė parodė, kokios įrangos reikia, pagaminti du velenus ir pirštą. Ožinio krano ekonominiai rodikliai, krano kaina ir jos galima pardavimo kaina buvo apskaičiuojama. / The final paper’s theme is to design the gantry crane which load’s capacity is 20 tones. The variant analysis was done. It revealed that chassis gear, telpher, and beam were the most suitable parts for the gantry crane. The technological analysis showed what kind of equipment was needed in order to product two shafts and the girder. The gantry crane’s economical indicators, the crane’s cost price and its possible sale-price were calculated.

Rotary Cranes (Tower Cranes) are common industrial structures that are used in building construction, factories, and harbors. These cranes are usually operated manually. With the size of these cranes becoming larger and the motion expected to be faster, the process of controlling them became dicult without using automatic control methods. In general, the movement of cranes has no prescribed path. Cranes have to be run under dierent operating conditions, which makes closed-loop control preferable. In this work, two types of controllers are studied: fuzzy logic and time-delayed position feedback controllers. The fuzzy logic controller is introduced first with the idea of split-horizon; that is, to use some fuzzy engines for tracking position and others for damping load oscillations. Then the time-delayed position feedback method is applied. Finally, an attempt to combine these two controllers into a hybrid controller is introduced. Computer simulations are used to verify the performance of these controllers. An experimental setup was built on which the time-delayed position feedback controller was tested. The results showed good performance. / Master of Science

Cranes are increasingly used in transportation and construction. increasing demand and faster requirements necessitate better and more efficient controllers to guarantee fast turn-around time and to meet safety requirements. Container cranes are used extensively in ship-to-port and port-to-ship transfer operations. In this work, we will extend the recently developed delayed position feedback controller to container cranes. In contrast with traditional work, which models a crane as a simple pendulum consisting of a hoisting cable and a lumped mass at its end, we have modeled the crane as a four-bar mechanism. The actual configuration of the hoisting mechanism is significantly different from a simple pendulum. It consists typically of a set of four hoisting cables attached to four different points on the trolley and to four points on a spreader bar. The spreader bar is used to lift the containers. Therefore, the dynamics of hoisting assemblies of large container cranes are different from that of a simple pendulum. We found that a controller which treats the system as a four-bar mechanism has an improved response. We developed a controller to meet the following requirements: traverse an 80-ton payload 50 m in 21.5 s, including raising the payload 15 m at the beginning and lowering the payload 15 m at the end of motion, while reducing the sway to 50 mm within 5.0 s at the end of the transfer maneuver. The performance of the controller has been demonstrated theoretically using numerical simulation. Moreover, the performance of the controller has been demonstrated experimentally using a 1/10th scale model. For the 1/10th scale model, the requirements translate into: traverse an 80 kg payload 5 m in 6.8 s, including raising 1.5 m at the beginning and lowering 1.5 m at the end of motion, while reducing the sway to 5 mm in under 1.6 s. The experiments validated the controller. / Master of Science

The main objective of this work is to design robust, fast, and practical controllers for gantry and tower cranes. The controllers are designed to transfer the load from point to point as fast as possible and, at the same time, the load swing is kept small during the transfer process and completely vanishes at the load destination. Moreover, variations of the system parameters, such as the cable length and the load weight, are also included. Practical considerations, such as the control action power, and the maximum acceleration and velocity, are taken into account. In addition, friction effects are included in the design using a friction-compensation technique. The designed controllers are based on two approaches. In the first approach, a gain-scheduling feedback controller is designed to move the load from point to point within one oscillation cycle without inducing large swings. The settling time of the system is taken to be equal to the period of oscillation of the load. This criterion enables calculation of the controller feedback gains for varying load weight and cable length. The position references for this controller are step functions. Moreover, the position and swing controllers are treated in a unified way. In the second approach, the transfer process and the swing control are separated in the controller design. This approach requires designing two controllers independently: an anti-swing controller and a tracking controller. The objective of the anti-swing controller is to reduce the load swing. The tracking controller is responsible for making the trolley follow a reference position trajectory. We use a PD-controller for tracking, while the anti-swing controller is designed using three different methods: (a) a classical PD controller, (b) two controllers based on a delayed-feedback technique, and (c) a fuzzy logic controller that maps the delayed-feedback controller performance. To validate the designed controllers, an experimental setup was built. Although the designed controllers work perfectly in the computer simulations, the experimental results are unacceptable due to the high friction in the system. This friction deteriorates the system response by introducing time delay, high steady-state error in the trolley and tower positions, and high residual load swings. To overcome friction in the tower-crane model, we estimate the friction, then we apply an opposite control action to cancel it. To estimate the friction force, we assume a mathematical model and estimate the model coefficients using an off-line identification technique using the method of least squares. With friction compensation, the experimental results are in good agreement with the computer simulations. The gain-scheduling controllers transfer the load smoothly without inducing an overshoot in the trolley position. Moreover, the load can be transferred in a time near to the optimal time with small swing angles during the transfer process. With full-state feedback, the crane can reach any position in the working environment without exceeding the system power capability by controlling the forward gain in the feedback loop. For large distances, we have to decrease this gain, which in turn slows the transfer process. Therefore, this approach is more suitable for short distances. The tracking-anti-swing control approach is usually associated with overshoots in the translational and rotational motions. These overshoots increase with an increase in the maximum acceleration of the trajectories . The transfer time is longer than that obtained with the first approach. However, the crane can follow any trajectory, which makes the controller cope with obstacles in the working environment. Also, we do not need to recalculate the feedback gains for each transfer distance as in the gain-scheduling feedback controller. / Ph. D.

In this thesis a class of robust non-linear controllers for a gantry crane system are discussed. The gantry crane has three degrees of freedom, all of which are interrelated. These are the horizontal traverse of the cart, the vertical motion of the goods (i.e. rope length) and the swing angle made by the goods during the movement of the cart. The objective is to control all three degrees of freedom. This means achieving setpoint control for the cart and the rope length and cancellation of the swing oscillations. A mathematical model of the gantry crane system is developed using Lagrangian dynamics. In this thesis it is shown that a model of the gantry crane system can be represented as two sub models which are coupled by a term which includes the rope length as a parameter. The first system will consist of the cart and swing dynamics and the other system is the hoist dynamics. The mathematical model of these two systems will be derived independent of the other system. The model that is comprised of the two sub models is verified as an accurate model of a gantry crane system and it will be used to simulate the performance of the controllers using Matlab. For completeness a fully coupled mathematical model of the gantry crane system is also developed. A detailed design of a gain scheduled sliding mode controller is presented. This will guarantee the controller's robustness in the presence of uncertainties and bounded matched disturbances. This controller is developed to achieve cart setpoint and swing control while achieving rope length setpoint control. A non gain scheduled sliding mode controller is also developed to determine if the more complex gain scheduled sliding mode controller gives any significant improvement in performance. In the implementation of both sliding mode controllers, all system states must be available. In the real-time gantry crane system used in this thesis, the cart velocity and the swing angle velocity are not directly available from the system. They will be estimated using an alpha-beta state estimator. To overcome this limitation and provide a more practical solution an optimal output feedback model following controller is designed. It is demonstrated that by expressing the system and the model for which the system is to follow in a non-minimal state space representation, LQR techniques can be used to design the controller. This produces a dynamic controller that has a proper transfer function, and negates the need for the availability of all system states. This thesis presents an alternative method of solving the LQR problem by using a generic eigenvalue solution to solve the Riccati equation and thus determine the optimal feedback gains. In this thesis it is shown that by using a combination of sliding mode and H??? control techniques, a non-linear controller is achieved which is robust in the presence of a wide variety of uncertainties and disturbances. A supervisory controller is also described in this thesis. The supervisory control is made up of a feedforward and a feedback component. It is shown that the feedforward component is the crane operator's action, and the feedback component is a sliding mode controller which compensates as the system's output deviates from the desired trajectory because of the operator's inappropriate actions or external disturbances such as wind gusts and noise. All controllers are simulated using Matlab and implemented in real-time on a scale model of the gantry crane system using the program RTShell. The real-time results are compared against simulated results to determine the controller's performance in a real-time environment.

In this thesis a class of robust non-linear controllers for a gantry crane system are discussed. The gantry crane has three degrees of freedom, all of which are interrelated. These are the horizontal traverse of the cart, the vertical motion of the goods (i.e. rope length) and the swing angle made by the goods during the movement of the cart. The objective is to control all three degrees of freedom. This means achieving setpoint control for the cart and the rope length and cancellation of the swing oscillations. A mathematical model of the gantry crane system is developed using Lagrangian dynamics. In this thesis it is shown that a model of the gantry crane system can be represented as two sub models which are coupled by a term which includes the rope length as a parameter. The first system will consist of the cart and swing dynamics and the other system is the hoist dynamics. The mathematical model of these two systems will be derived independent of the other system. The model that is comprised of the two sub models is verified as an accurate model of a gantry crane system and it will be used to simulate the performance of the controllers using Matlab. For completeness a fully coupled mathematical model of the gantry crane system is also developed. A detailed design of a gain scheduled sliding mode controller is presented. This will guarantee the controller's robustness in the presence of uncertainties and bounded matched disturbances. This controller is developed to achieve cart setpoint and swing control while achieving rope length setpoint control. A non gain scheduled sliding mode controller is also developed to determine if the more complex gain scheduled sliding mode controller gives any significant improvement in performance. In the implementation of both sliding mode controllers, all system states must be available. In the real-time gantry crane system used in this thesis, the cart velocity and the swing angle velocity are not directly available from the system. They will be estimated using an alpha-beta state estimator. To overcome this limitation and provide a more practical solution an optimal output feedback model following controller is designed. It is demonstrated that by expressing the system and the model for which the system is to follow in a non-minimal state space representation, LQR techniques can be used to design the controller. This produces a dynamic controller that has a proper transfer function, and negates the need for the availability of all system states. This thesis presents an alternative method of solving the LQR problem by using a generic eigenvalue solution to solve the Riccati equation and thus determine the optimal feedback gains. In this thesis it is shown that by using a combination of sliding mode and H??? control techniques, a non-linear controller is achieved which is robust in the presence of a wide variety of uncertainties and disturbances. A supervisory controller is also described in this thesis. The supervisory control is made up of a feedforward and a feedback component. It is shown that the feedforward component is the crane operator's action, and the feedback component is a sliding mode controller which compensates as the system's output deviates from the desired trajectory because of the operator's inappropriate actions or external disturbances such as wind gusts and noise. All controllers are simulated using Matlab and implemented in real-time on a scale model of the gantry crane system using the program RTShell. The real-time results are compared against simulated results to determine the controller's performance in a real-time environment.

O problema de transferir uma carga ao se movimentar num plano em tempo mínimo e sem oscilação no ponto de descarga, num guindaste portuário tipo pórtico é investigado neste trabalho. Assume-se que a carga esteja inicialmente em repouso na posição vertical no ponto de carga acima do navio e igualmente em repouso no ponto de descarga na moega de alimentação no porto. Assume-se também que o carro do guindaste esteja em repouso em ambos os pontos. Um modelo completo é apresentado para o sistema do guindaste onde as equações dinâmicas não-lineares são linearizadas para ângulos de oscilação pequenos o suficiente e reescritas para a forma adimensional. A solução de tempo mínimo é buscada considerando como variáveis de controle as funções do tempo que descrevem tanto a força aplicada no carro para produzir seu deslocamento horizontal, como a velocidade de içamento da carga. Um método iterativo preditor-corretor usando a Programação Linear (PL) é proposto, baseado no modelo do sistema de tempo discreto onde as variáveis de controle são tomadas constantes por trechos. Na etapa corretora, assume-se que o movimento de içamento é dado e uma solução de tempo mínimo é obtida resolvendo-se uma seqüência de problemas de PL de tempo fixo e máximo deslocamento. Na etapa preditora, um modelo linearizado é empregado para obter-se uma correção ótima do movimento de içamento usando a PL. O problema de controle de tempo mínimo é formulado levando-se em consideração restrições práticas na velocidade do carro do guindaste, velocidade máxima de içamento, assim como na máxima força que pode ser aplicada ao carro. Resultados numéricos são apresentados e mostram a efetividade do método. / The problem of minimum-time anti-swing transfer of a load in a ship-to-pier gantry crane is investigated in this work. The load is assumed to be initially at rest at the vertical position at the loading point above the ship and equally at rest at the unloading point above the hopper. The trolley is also assumed to be at rest at both points. A complete model is presented for the crane system where the nonlinear dynamic equations are linearized for sufficiently small swing angles and then rewritten in dimensionless form. The minimum-time solution is sought by considering as control variables both the force applied on the trolley that produces its horizontal motion and the hoisting speed of the load as functions of time. A predictor-corrector iterative method using Linear Programming (LP) is proposed based on a discretetime model of the system where the control variables are taken as stepwise constants. At the corrector step, the hoisting motion is assumed given and a minimum-time solution is obtained by solving a sequence of LP problems representing fixed-time maximum-range problems. At the predictor step, a linearized model is employed to obtain an optimal correction of the hoisting motion using LP. The minimum-time control problem is formulated by taking into account practical constraints on the maximum speeds of both the trolley and the load hoisting, as well as on the maximum force that can be applied to the trolley. Numerical results are presented and show the effectiveness of the method.

O problema de transferir uma carga ao se movimentar num plano em tempo mínimo e sem oscilação no ponto de descarga, num guindaste portuário tipo pórtico é investigado neste trabalho. Assume-se que a carga esteja inicialmente em repouso na posição vertical no ponto de carga acima do navio e igualmente em repouso no ponto de descarga na moega de alimentação no porto. Assume-se também que o carro do guindaste esteja em repouso em ambos os pontos. Um modelo completo é apresentado para o sistema do guindaste onde as equações dinâmicas não-lineares são linearizadas para ângulos de oscilação pequenos o suficiente e reescritas para a forma adimensional. A solução de tempo mínimo é buscada considerando como variáveis de controle as funções do tempo que descrevem tanto a força aplicada no carro para produzir seu deslocamento horizontal, como a velocidade de içamento da carga. Um método iterativo preditor-corretor usando a Programação Linear (PL) é proposto, baseado no modelo do sistema de tempo discreto onde as variáveis de controle são tomadas constantes por trechos. Na etapa corretora, assume-se que o movimento de içamento é dado e uma solução de tempo mínimo é obtida resolvendo-se uma seqüência de problemas de PL de tempo fixo e máximo deslocamento. Na etapa preditora, um modelo linearizado é empregado para obter-se uma correção ótima do movimento de içamento usando a PL. O problema de controle de tempo mínimo é formulado levando-se em consideração restrições práticas na velocidade do carro do guindaste, velocidade máxima de içamento, assim como na máxima força que pode ser aplicada ao carro. Resultados numéricos são apresentados e mostram a efetividade do método. / The problem of minimum-time anti-swing transfer of a load in a ship-to-pier gantry crane is investigated in this work. The load is assumed to be initially at rest at the vertical position at the loading point above the ship and equally at rest at the unloading point above the hopper. The trolley is also assumed to be at rest at both points. A complete model is presented for the crane system where the nonlinear dynamic equations are linearized for sufficiently small swing angles and then rewritten in dimensionless form. The minimum-time solution is sought by considering as control variables both the force applied on the trolley that produces its horizontal motion and the hoisting speed of the load as functions of time. A predictor-corrector iterative method using Linear Programming (LP) is proposed based on a discretetime model of the system where the control variables are taken as stepwise constants. At the corrector step, the hoisting motion is assumed given and a minimum-time solution is obtained by solving a sequence of LP problems representing fixed-time maximum-range problems. At the predictor step, a linearized model is employed to obtain an optimal correction of the hoisting motion using LP. The minimum-time control problem is formulated by taking into account practical constraints on the maximum speeds of both the trolley and the load hoisting, as well as on the maximum force that can be applied to the trolley. Numerical results are presented and show the effectiveness of the method.

This master´s thesis deals with the design of a crane trolley with the main and ancillary lift according to the specified parameters. The aim of the work is the elaboration of technical calculations and drawing documentation. The technical report deals with the design of lifting mechanisms, travelling mechanism and design and strength control of the crane frame. The drawing documentation includes a stroke assembly drawing, a travel assembly drawing, a frame steel structure assembly drawing, and a general crane cat assembly drawing.

The aim of my thesis is a conceptual design radial gantry crane including the important strength calculations according to the standards and examinations by means of ANSYS Workbench. The lifting capacity is 1500 kg, the length of the boom is 12 000 mm and the height of lifting is 3600mm. The crane is designed as fully revolving and the angle turning is 360°. The work also includes the selection of a suitable lifting gear from the manufacturer´s catalogue including the accessories casters, all important components and also FEM construction analysis.