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Gas separation membranes are proving to be a sustainable method to mitigate climate change given the rising energy demand. Polymers of intrinsic microporosity (PIMs) have emerged as a novel material class for such application. Physical aging is a major concern for the growth and commercialization of these glassy polymers. Several factors play an important role in determining the effects of physical aging for a PIM film; one important parameter is its thickness. Gas transport properties of PIM-Trip-TB films of thicknesses between 20-150 µm were monitored over 150 days for physical aging and its dependence on film thickness. Over this period, thicker films had generally higher permeability, and thinner films aged faster. Although fresh films showed higher selectivity during the initial tests, no correlation was found between film thickness and selectivity after aging. In addition, physical aging was more severe and independent of film thickness for larger-sized gases. Film storing environment affected the physical aging of multiply tested samples significantly, whereas films which were not tested periodically showed very minimal aging. A more systematic approach is required to fully analyze and comprehend factors yielding this phenomenon.

No description available.

Metal-organic frameworks are a new class of porous materials that have potential applications in gas storage, separations, catalysis, sensors, non-linear optics, displays and electroluminescent devices. They are synthesized in a "building-block" approach by self-assembly of metal or metal-oxide vertices interconnected by rigid linker molecules. The highly ordered nature of MOF materials and the ability to tailor the framework's chemical functionality by modifying the organic ligands give the materials great potential for high efficiency adsorbents. In particular, MOFs that selectively adsorb CO₂ over N₂, and CH₄ are very important because they have the potential to reduce carbon emissions from coal-fired power plants and substantially diminish the cost of natural gas production. Despite their importance, MOFs that show high selective gas adsorption behavior are not so common. Development of MOFs for gas adsorption applications has been hindered by the lack of fundamental understanding of the interactions between the host-guest systems. Knowledge of how adsorbates bind to the material, and if so where and through which interaction, as well as how different species in adsorbed mixture compete and interact with the adsorption sites is a prerequisite for considering MOFs for adsorptive gas separation applications. In this work, we seek to understand the role of structural features (such as pore sizes, open metal site, functionalized ligands, pore volume, electrostatics) on the adsorptive separation of CO₂, CO and N₂ in prototype MOFs with the help of molecular modeling studies (GCMC simulations). Our simulation results suggest that the suitable MOFs for CO₂ adsorption and separation should have small size, open metal site, or large pore volume with functionalized groups. Some of the experimental challenges in the MOF based adsorbents for CO₂ capture include designing MOFs with smaller pores with/without open metal sites. Constructing such type of porous MOFs can lead to greater CO₂ capacities and adsorption selectivities over mixtures of CH₄ or N₂. Therefore, in the second project, we focused on design and development of small pore MOFs with/without open metal sites for adsorptive separation of carbon dioxide from binary mixtures of methane and nitrogen. We have synthesized and characterized several new MOFs (single ligand and mixed ligand MOFs) using different characterization techniques like single-crystal X-ray diffraction, powder X-ray diffraction, TGA, BET, gravimetric adsorption and examined their applicability in CO₂/N₂ and CO₂/CH₄ mixture separations. Our findings from this study suggest that further, rational development of new MOF compounds for CO₂ capture applications should focus on enriching open metal sites, increasing the pore volume, and minimizing the size of large pores. Flue gas streams and natural gas streams containing CO₂ are often saturated by water and its presence greatly reduces the CO₂ adsorption capacities and selectivities. So, in the third project, we investigated the structural stability of the developed MOFs by measuring water vapor adsorption isotherms on them at different humid conditions to understand which type of coordination environment in MOFs can resist humid environments. The results of this study suggest that MOFs connected through nitrogen-bearing ligands show greater water stability than materials constructed solely through carboxylic acid groups.

A new concept of a "fiber sorbent" has been investigated. The fiber sorbent is produced as a pseudo-monolithic material comprising polymer (cellulose acetate, CA) and zeolite (NaY) by applying hollow fiber spinning technology. Phase separation of the polymer solution provides an appropriately porous structure throughout the fiber matrix. In addition, the zeolite crystals are homogeneously dispersed in the polymer matrix with high loading. The zeolite is the main contributor to sorption capacity of the fiber sorbent. Mass transfer processes in the fiber sorbent module are analyzed for hydrogen recovery and compared with results for an equivalent size packed bed with identical diameter and length. The model indicates advantageous cases for application of fiber sorbent module over packed bed technology that allows system downsizing and energy saving by changing the outer and bore diameters to maintain or even reduce the pressure drop. The CA-NaY fiber sorbent was spun successfully with highly porous structure and high CO2 sorption capacity. The fiber sorbent enables the shell-side void space for thermal moderation to heat of adsorption, while this cannot be applied to the packed bed. The poly(vinyl alcohol) coated CA-NaY demonstrated the thermal moderation with paraffin wax, which was carefully selected and melt at slightly above operating temperature, in the shell-side in a rapidly cycled pressure swing adsorption. So this new approach is attractive for some hydrogen recovery applications as an alternative to traditional zeolite pellets.

Distillation and absorption columns offer significant energy demands for future development in the petrochemical and fine chemical industries. Membranes and adsorbents are attractive alternatives to these classical separation units due to lower operating cost and easy device fabrication; however, membranes possess an upper limit in separation performance that results in a trade-off between selectivity (purity) and permeability (productivity) for the target gas product, and adsorbents require the need to be water-resistant to natural gas streams in order to withstand typical gas compositions. Composite membranes, or mixed-matrix membranes, are an appealing alternative to pure polymeric membrane materials by use of a molecular sieve “filler” phase which has higher separation performance than the pure polymer. In this thesis, the structure-property-processing relationships for a new class of molecular sieves known as zeolitic imidazolate frameworks (ZIFs) are investigated for their use as the filler phase in composite membranes or as adsorbents. These materials show robust chemical and thermal stability and are a promising class of molecular sieves for acid gas (CO₂/CH₄) separations. The synthesis of mixed-linker ZIFs is first investigated. It is shown that the organic linker composition in these materials is controllable without changing the crystal structure or significantly altering the thermal decomposition properties. There are observable changes in the adsorption properties, determined by nitrogen physisorption, that depend on the overall linker composition. The results suggest the proposed synthesis route facilitates a tunable process to control either the adsorption or diffusion properties depending on the linker composition. The structure-property-processing relationship for a specific ZIF, ZIF-8, is then investigated to determine the proper processing conditions necessary for fabricating defect-free composite membranes. The effect of ultrasonication shows an unexpected coarsening of ZIF-8 nanoparticles that grow with increased sonication time, but the structural integrity is shown to be maintained after sonication by using X-ray diffraction, Pair Distribution Function analysis, and nitrogen physisorption. The permeation properties of composite membranes revealed that intense ultrasonication is necessary to fabricate defect-free membranes for CO₂/CH₄ gas separations. Finally, the separation properties of mixed-linker ZIFs is investigated by using adsorption studies of CO₂ and CH₄ and using composite membranes with differing linker compositions. Adsorption properties of mixed-linker ZIFs reveal that these materials possess tunable surface properties, and a selectivity enhancement of six fold over ZIF-8 is observed with mixed-linker ZIFs without changing the crystal structure. Gas permeation studies of composite membranes reveal that the separation properties of mixed-linker ZIFs are different from their parent frameworks. By proper selection of mixed-linker ZIFs, there is an overall improvement of separation properties in the composite membranes when compared to ZIF-8.

The overall focus of this thesis is on the development and understanding of nanoporous layered silicates and membranes, particularly for potential applications in gas separations. Nanoporous layered materials are a rapidly growing area of interest, and include materials such as layered zeolites, porous layered oxides, layered aluminophosphates, and porous graphenes. They possess unique transport properties that may be advantageous for membrane and thin film applications. These materials also have very different chemistry from 3-D porous materials due to the existence of a large, chemically active, external surface area. This feature also necessitates the development of innovative strategies to process these materials into membranes and thin films with high performance.

The goal is of this project was to identify principles to guide the development of high performance dense film membranes for natural gas sweetening using hydrogen sulfide and carbon dioxide gas mixtures as models under aggressive sour gas feed conditions. To achieve this goal, three objectives were developed to guide this research. The first objective was to study the performance of cellulose acetate (CA) and an advanced crosslinkable polyimide (PDMC) dense film membrane for H₂S separation from natural gas. The second objective was to engineer those polymers to produce membrane materials with superior performance as measured by efficiency, productivity, and plasticization resistance, and the third objective was to determine the separation performance of these engineered membrane materials under more aggressive, realistic natural gas feeds, and to perform a detailed transport analysis of the factors that impact their performance. Work on the first objective showed that in neat CA, penetrant transport is controlled by both the solubility and mobility selectivity, with the former being more dominant, leading to a high overall CO₂/CH₄ (33) and H₂S/CH₄ (35) ideal selectivities. However, in uncrosslinked PDMC, H₂S/CH₄ selectivity favored sorption only, whereas CO₂/CH₄ selectivity favored both mobility and sorption selectivity, leading to a high CO₂/CH₄ (37) but low H₂S/CH₄ (12) ideal selectivities. However, the latter polymer showed more plasticization resistance for CO₂. In the second objective, both materials were engineered. A new technique referred to as “GCV-Modification” was introduced in which cellulose acetate was grafted using vinyltrimethoxysilane (VTMS), then hydrolyzed and condensed to form a polymer network. PDMC was also covalently crosslinked to enhance its performance. GCV-Modified CA showed significant performance improvements for H₂S and CO₂ removal; the permeability of CO₂ and H₂S were found to be 139 and 165 Barrer, respectively, which represented a 30X and 34X increase compared to the pristine CA polymer. The H₂S/CH₄ and CO₂/CH₄ ideal selectivities were found to be 39 and 33, respectively. Crosslinked PDMC showed a higher CO₂/CH₄ selectivity of 38 with a better plasticization resistance for CO₂ and H₂S. In the third objective, these materials were tested under aggressive ternary mixtures of H₂S/CO₂/CH₄ with both vacuum and nonvacuum downstream. Even under aggressive feed conditions, GCV-Modified CA showed better performance vs. PDMC, and it remained were fairly stable, making it a potential candidate for aggressive sour gas separations, not only because of its significantly higher productivity, which will help decrease the surface area needed for separation, thereby reducing operating costs, but also because of the lower cost of the raw material GCV-Modified CA compared to PDMC.

Olefin/paraffin separation is a large potential market for membrane applications. Carbon molecular sieve membranes (CMS) are promising for this application due to the intrinsically high separation performance and the viability for practical scale-up. Intrinsically high separation performance of CMS membranes for olefin/paraffin separations was demonstrated. The translation of intrinsic CMS transport properties into the hollow fiber configuration is considered in detail. Substructure collapse of asymmetric hollow fibers was found during Matrimidﾮ CMS hollow fiber formation. To overcome the permeance loss due to the increased separation layer thickness, 6FDA-DAM and 6FDA/BPDA-DAM polyimides with higher rigidity were employed as alternative precursors, and significant improvement has been achieved. Besides the macroscopic morphology control of asymmetric hollow fibers, the micro-structure was tuned by optimizing pyrolysis temperature protocol and pyrolysis atmosphere. In addition, unexpected physical aging was observed in CMS membranes, which is analogous to the aging phenomenon in glassy polymers. For performance evaluation, multiple "proof-of-concept" tests validated the viability of CMS membranes under realistic conditions. The scope of this work was expanded from binary ethylene/ethane and propylene/propane separations for the debottlenecking purpose to mixed carbon number hydrocarbon processing. CMS membranes were found to be olefins-selective over corresponding paraffins; moreover, CMS membranes are able to effectively fractionate the complex cracked gas stream in a preferable way. Reconfiguration of the hydrocarbon processing in ethylene plants is possible based on the unique CMS membranes.