Innovative pre-treatment methods applied to anaerobic digestion (AD) have developed to enhance the methane yields of food waste. This study investigates hydrodynamic cavitation, which induce disintegration of biomass through microbubble formations, impact on food waste solubilisation and methane production during following AD. Two different sub-streams of food waste (before and after the digestion) pre-treated by hydrodynamic cavitation were evaluated in lab scale for its potential for implementation in a full scale practise. First, the optimum condition for the hydrodynamic cavitation device was determined based on the solids and chemical changes in the food waste. The exposure time was referred to as the number of cycles that the sample was recirculated through the cavitation inducer’s region. The optimal cycles were later tested as a pre-treatment step in a BMP test and semi-CSTR lab scale operation. The tests showed that sufficient impact from the hydrodynamic cavitation was achieved by 20 cavitation cycles. Due to the pre-treatment, food waste solubilisation increased, up to 400% and 48% in terms of turbidity and sCOD measurements, respectively. In the BMP test, the treated samples improved the methane yield by 9-13%, where the digested food waste increased its kinetic constant by 60%. Fresh food waste was then processed in the semi-CSTR operation and the methane yield was increased by up to 17% with hydrodynamic cavitation for two reference periods. These promising results suggest that the hydrodynamic cavitation can be implemented for full scale production with food waste.

Cavitating flow through five perforated plates with different number of holes with preserved constant flow cross-section area in sum were experimentally examined. Dynamic characteristics such as dependence of pressure amplitudes and dominant frequencies on cavitation number in all regimes of cavitating flow: incipient cavitation, partial cavitation, fully developed cavitation and supercavitation are obtained. For determination of dominant frequencies several pressure transducers in two regimes of measurement were used. Results were validated with frequency spectra obtained from picture analysis based on high-speed camera records.

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The effect of acoustic and hydrodynamic cavitation on the precipitation of inorganic catalytic materials was investigated. The overall objective was to understand the fundamental factors involved in synthesizing nanometer-size catalytic materials in the 1-10 nm range in a cavitating field. Materials with grain sizes in this range have been associated with enhanced catalytic activity compared to larger grain size materials. A new chemical approach was used to produce titania supported gold by coprecipitation with higher gold yields compared to other synthesis methods. Using this approach, it was determined that acoustic cavitation was unable to influence the gold mean crystallite size compared to non-sonicated catalysts. However, gold concentration on the catalysts was found to be very important for CO oxidation activity. By decreasing the gold concentration from a weight loading of 0.50% down to approximately 0.05%, the rate of reaction per mole of gold was found to increase by a factor of 19. Hydrodynamic cavitation at low pressures (6.9-48 bar) was determined to have no effect on gold crystallite size at a fixed gold content for the same precipitation technique used in the acoustic cavitation studies. By changing the chemistry of the precipitation system, however, it was found that a synergy existed between the dilution of the gold precursor solution, the orifice diameter, and the reducing agent addition rate. Individually, these factors were found to have little effect and only their interaction allowed gold grain size control in the range of 8-80 nm. Further modification of the system chemistry and the use of hydrodynamic cavitation at pressures in excess of 690 bar allowed the systematic control of gold crystallite size in the range of 2-9 nm for catalysts containing (2.27 ± 0.17)% gold. In addition, it was shown that the enhanced mixing due to cavitation led to larger gold yields compared to classical syntheses. The control of gold grain size was gained at the loss of CO activity, which was attributed to the formation of non-removable sodium titanate species. The increased mixing associated with cavitation contributed to the activity loss by partially burying the gold and incorporating more of the sodium titanate species into the catalysts. This work produced the first evidence of hydrodynamic cavitation influencing the gold crystallite size on titania supported gold catalysts and is the only study reporting the control of grain size by simple mechanical adjustment of the experimental parameters. Despite the low activity observed due to sodium titanate, the methodology of adjusting the chemistry of a precipitating system could be used to eliminate such species. The approach of modifying the chemical precipitation kinetics relative to the dynamics of cavitation offers a general scheme for future research on cavitational processing effects.

Understanding the mechanism of bubble-particle interactions plays a critical role in advancing flotation technology. In this study, submicron size bubbles with an average diameter less than 1 μm and a life time of at least several hours were generated using a novel hydrodynamic cavitation method. Effect of mechanical force and water chemistry on generation and stability of submicron size bubbles is investigated. With recent development in measuring zeta potential distributions of colloidal systems, interactions of bubbles and fine solid particles in various electrolyte, surfactant and frother solutions as well as in industrial process water were studied using the stable submicron size bubbles generated by hydrodynamic cavitation. The outcome of this study provides not only a better understanding of bubble-particle attachment mechanism and its role in flotation, but also a direct evidence of armour-coating of bubbles and enhanced bubble-particle interactions by in situ gas nucleation. / Chemical Engineering

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The presence of hydrodynamically generated air bubbles has been observed to enhance fine particle flotation in a high intensity agitation (HIA) flotation cell. In this study, the cavitation in an HIA cell, used in our laboratory, is studied by hydrodynamic computational fluid dynamics. Different types of impellers are studied to obtain flow characteristics such as velocity and pressure distributions and turbulent dissipation rate in a two-baffled HIA cell. A cavitation model in conjunction with a multiphase mixture model is used to predict the vapor generation in the HIA cell. Cavitating flow is simulated as a function of revolution speed (RPM) and dissolved gas concentration to understand the dependency of hydrodynamic cavitation on these operating parameters. For comparison, cavitation in a pressure driven flow through a constriction is also modeled. A population balance model is used to obtain bubble size distributions of the generated cavities in a flow through constriction. / Chemical Engineering

To increase profitability for biogas production, new innovative substrates and condition of operations needs to be implemented. At the current state, fats, oils and greases (FOGs) represent a promising substrate even though it brings operational challenges to the anaerobic digestion process. By utilizing hydrodynamic cavitation (HC) as a pre-treatment of the FOGs, the efficiency of FOGs’ co-digestion with wastewater sludge can be significantly improved. Preliminary experiments conducted on oil and water demonstrates that the HC pre-treatment improves the oil solubilisation as well as forms stable oil and water emulsion that last for several hours. The pre-treatment also improved the soluble chemical oxygen demand (COD) of biosludge (BiSl) by up to 115% and the initial degradation rate by up to 35%. In a semi-continues system, this allowed a significant increment in the specific methane yield depending on the organic loading rate (OLR) applied1. With sufficient process optimization, the HC-pre-treatment may prove to be an energy efficient and effective pre-treatment of FOGs.

Process industries are cornerstones in today’s industrialized society. They contribute significantly in the manufacturing of various goods and products that are used in our day-to-day life. Our society’s paradigm of consumerism accompanied by a rise in global population drives an ever increasing demand for goods. One of many strategies developed to satisfy these demands and at the same time improve production capabilities is known as process intensification. As an example, this can be accomplished by implementation of devices using the principle of hydrodynamic and acoustic cavitation. High-intensity cavitation in the ultrasonic range can change the physical and chemical properties of a wide range of substances and hence, improve the production rate or quality. Despite the generally accepted benefits of hydrodynamic and acoustic cavitation, applications in the process industry are yet limited. The reasons are that the method requires extensive optimization, which depends on multiple process parameters and encounters problem in the implementation on a larger scale. Scalable cavitation reactor concepts for industrial applications need to meet challenges like stability and robustness, energy efficiency and high flow rates. This thesis focuses on the methodology for the design and optimization of a flow through cavitation reactor. An ultrasound reactor concept has been developed and tested for two different applications: i) Fibrillation processes typical for paper and pulp industry; ii) Metal leaching of mineral concentrates. Simulations were carried out using a commercially available software for multiphysics modeling which combines acoustics, structural dynamics, fluid dynamics and piezoelectrics. However, the optimization procedure requires extensive experimental work in parallel with multi-physical simulations. In general, the application leads to hydrodynamic initiation of small gas bubbles in the fluid to be excited and collapsed by high-intensity ultrasound. This transient collapse of the cavitation bubbles provides both mechanical and chemical effect on materials. The developed reactor has a power conversion efficiency of 36% in batch mode and is well suited for a scale-up. In flow-through mode, the cavitation effect improves extensively and provides stable results. Energy efficiency requires hydrodynamic initiation of cavitation bubbles, high acoustic cavitation intensity by multiple excitation frequencies adapted to the optimized reactor geometry, as well as optimal process pressure and temperature with respect to the materials to be treated. The impact of flow conditions and hydrodynamic cavitation is significant and almost doubles the yield at the same ultrasonic power input. In the case of fibrillation of cellulose fibers, results obtained indicate that generated cavitation intensity changes the mechanical properties of the fiber wall. In the case of leaching, experiments show that six hours of exposure gave a 57% recovery of tungsten from the scheelite concentrate at 80°C and atmospheric pressure. Future research will focus on different types of excitation signals, extended reactor volume, increased flow rates and use of a higher process temperature.