The theory of plastic injection molding technology together with procedure of designing injection molds is elaborated in this master thesis. Also, the technology of production is designed, derived from assigned component „cover“ analysis affirmed by necessary calculations. On the bases of these calculations, injection machine fitting requirements is chosen. Then injection mold is designed for the assigned component. Simulation of injection is performed for this mold using Autodesk Inventor 2011 and its module Moldflow and then results are thoroughly analyzed. Economical evaluation for this component is then executed towards the end of the thesis.

This thesis contains of theoretical part which deals with injection molding, properties of some polymer materials are included also. Design of plastic injection mold for cover of electronic device is presented in practical part. Manufacturing parameters and injection machine selection are specified with mold structure consideration. Production costs and the final price of the plastic part are calculated in economical evaluation.

Diploma thesis which is developed for the master’s degree program (M2I – K Mechanical engineering) presents a proposal solution for production technology plastic car headlins parts from polymer material PBT GF30. Literature review summarizes the findings of thermoplastic injection technology and the structural design possibility of injection molds. The paper examined two variants of the running system, which are suitable for production of injection molding components. Finaly, after technical - economic assessment, we came to the conclusion that the better option is to use the hot runner system. In the practical part is the specified product modeled by the help of 3D software and the injection mold was designed. The design was implemented by CATIA V5 R20. For the design and manufacture of injection mold were used normality from MEUSBURGER. For the chosen alternative technology of production were made calculations and was selected injection molding machine Electron 75 – 300 from FERROMATIC.

The aim of this diploma work was a proposal to make the process of machining of injection mould more efficient. The work described the initial state of machining of a moulding injection part from the technological point of splinter machining, including the description of each production areas, the tool used in the process and the machines. The main part of the diploma work was focused on consideration of a possible way leading to the increase in the efficiency of the production process of machining of an injection mould part that included the transfer of the initial way of machining of a moulding injection part to CNC lathe Gildemeister CTX beta 500. Furthermore the work described the tool that had been used including the description of proposed control programs for machining of an injection mould part. The essential part of the work was a techno-economical assessment of the proposed variant of solution, which included analysis of the production costs and the time indexes that were achieved during the production.

The project developed within the Master's degree is proposing a technology of manufacturing a headlight housing from the high temperature polycarbonate Apec 1695 with wall thickness of 1.8 mm. The batch size is set at 100,000 units / year. Based on literature studies of injection moulding and also on the calculation method, the injection moulding tool with the heated injector has been proposed. The injection moulding machine Allrounder 630 S 2500-800 from Arburg is used for the production of the plastic headlight housing.

This master thesis deals with design of injection molding technology for plastic lamp shade made of polycarbonate labelled Lexan 925. The injection is performed into injection mold with hot runner system. Initially there is a general study related to plastic materials and injection molding technology. Further the study continues with technological solution of production of the lamp shade. The designed injection mold is two-plate, double cavity mold with two hot nozzles and is equipped with a thread-unscrewing machine. This thesis contains part of the documentation and item list of the injection mold, along with technical-economical evaluation of the developed solution.

This master‘s thesis deals with the solution of the production of the given part "APZ13". The structural analysis of the component is followed by the choice of the available manufacturing technology. The following is a theoretical description of the chosen technology and injection mold. Its solution is practically described in the following chapter and then the creation of TPV documentation of the whole project. The conclusion of this master’s thesis is a technical-economic evaluation of the chosen technology and discussion.

The project elaborated in the frame of engineering studies branch N2307-00 is submitting design of a product from plastic from material PP GF30. In the frame of literal study there are summarized technical knowledge from the area of plastic processing. On its base there is selected and specified technology of plastic injection and costruction of injection mold. Thesis is further dealing with the construction of injection mold, which is solved as a 1+1 multiple with the use of side sliding flank cores. During the course of the tool construction there were used standardized elements of Hasco company. The tool will be fixed by the use of Arburg ALLROUNDER 320C injection press. In the conclusion of the thesis there are verified necessary strenght of the mold and basic production cost analyses.

The thesis is a proposal technology of the main body of motorcycle polymer material from Bayer's APEC - high temperature polycarbonate 1703. Literary study summarizes findings from a thermoplastic injection molding technology and the possibilities of structural design of injection molds, plastic plating technology from a focus on the most important technology in the field of lighting technology vehicles. Given the anticipated production run of 50 thousand. pieces are assessed a total of 2 variants of the molding parts. The practical part was modeled and specified product designed mold. Construction was done by using SolidWorks 2007 software and normalities FCPK Bytów and HASCO. For the selected option is implemented technological calculations. For the proposed technology was chosen Allrounder injection molding machine 570 A the manufacturer Arburg designed and suitable technological process of production.

The project developed in terms of engineering study of field N2307- 00 Engineering Technology submits a design of components from plastic production technology- cover on the table. The introductory part of this study describes characteristics, division and possible plastics processing. The work consists of production technology proposal (injection into metal mold) and its construction solution. The another part proposes suitable injection material and verification of injection machine. The final part of work consists of financial evaluation of injection process, appropriate blue prints and appendices.