The iron ore mining industry makes use of various processes that result in the release of airborne dust into the surrounding atmosphere where workers are exposed, to produce a final product. The deposition in the lung and toxicological influences of airborne dust can be determined by their physical- and chemical characteristics. The Occupational Health and Safety Act (OHSA) regulations for hazardous chemical substances have no current system of how the physical- and chemical properties of particulates originating from specific areas will influence a worker‘s exposure and health, especially for ultrafine particles (UFP). It is therefore imperative to characterise airborne dust containing micrometer and UFP size particles originating from specific areas to determine if there are physical- and chemical characteristics that may or may not have an influence on the workers‘ health. Aim: This pilot study is aimed at the physical- and chemical characterisation of the airborne iron ore dust generated at the process areas of an opencast iron ore mine. Method: Sampled areas included the Primary-secondary crusher, Tertiary crusher, Quaternary crusher and Sifting house. Gravimetric sampling was conducted through the use of static inhalable- and respirable samplers in conjunction with optical- and condensation particle counters that were placed near airborne dust- emitting sources. Physical- and chemical characterisation was done with the use of scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS). Results: The results found in the study indicate high mass concentration levels of inhalable dust at all four process areas, as well as high levels of respirable dust found at the primary- secondary crusher area. Particle size distribution optical particle counter (OPC) results indicate that the majority of particles at all four process areas are in the region of 0.3 μm in size. Condensation particle counter (CPC) results integrated with OPC results indicate that at the primarysecondary and Tertiary crushers the majority of particles are found to be in the size fraction <0.3 μm. SEM analysis indicates that particle agglomeration largely occurs in the airborne iron ore dust. Particle splinters originating from larger particle collisions and breakages are present in the airborne dust. EDS analysis indicates that the elemental majority of the airborne iron ore dust consists of iron, oxygen, carbon, aluminium, silicon, potassium and calcium. The elemental percentages differ from each process area where an increase in iron and decrease in impurities can be seen as the ore moves through the beneficiation process from the Primary-secondary crusher to the Sifting house. Conclusion: The results obtained from the physical- and chemical properties of the airborne iron ore dust indicate high risk of over-exposure to the respiratory system, as well as possible ultrafine particle systemic exposure, that may overwhelm the physiological defense mechanisms of the human body and lead to reactive oxygen species (ROS) formation and the development of pathologies such as siderosis, silicasiderosis and lung cancer. / MSc (Occupational Hygiene), North-West University, Potchefstroom Campus, 2014

The iron ore mining industry makes use of various processes that result in the release of airborne dust into the surrounding atmosphere where workers are exposed, to produce a final product. The deposition in the lung and toxicological influences of airborne dust can be determined by their physical- and chemical characteristics. The Occupational Health and Safety Act (OHSA) regulations for hazardous chemical substances have no current system of how the physical- and chemical properties of particulates originating from specific areas will influence a worker‘s exposure and health, especially for ultrafine particles (UFP). It is therefore imperative to characterise airborne dust containing micrometer and UFP size particles originating from specific areas to determine if there are physical- and chemical characteristics that may or may not have an influence on the workers‘ health. Aim: This pilot study is aimed at the physical- and chemical characterisation of the airborne iron ore dust generated at the process areas of an opencast iron ore mine. Method: Sampled areas included the Primary-secondary crusher, Tertiary crusher, Quaternary crusher and Sifting house. Gravimetric sampling was conducted through the use of static inhalable- and respirable samplers in conjunction with optical- and condensation particle counters that were placed near airborne dust- emitting sources. Physical- and chemical characterisation was done with the use of scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS). Results: The results found in the study indicate high mass concentration levels of inhalable dust at all four process areas, as well as high levels of respirable dust found at the primary- secondary crusher area. Particle size distribution optical particle counter (OPC) results indicate that the majority of particles at all four process areas are in the region of 0.3 μm in size. Condensation particle counter (CPC) results integrated with OPC results indicate that at the primarysecondary and Tertiary crushers the majority of particles are found to be in the size fraction <0.3 μm. SEM analysis indicates that particle agglomeration largely occurs in the airborne iron ore dust. Particle splinters originating from larger particle collisions and breakages are present in the airborne dust. EDS analysis indicates that the elemental majority of the airborne iron ore dust consists of iron, oxygen, carbon, aluminium, silicon, potassium and calcium. The elemental percentages differ from each process area where an increase in iron and decrease in impurities can be seen as the ore moves through the beneficiation process from the Primary-secondary crusher to the Sifting house. Conclusion: The results obtained from the physical- and chemical properties of the airborne iron ore dust indicate high risk of over-exposure to the respiratory system, as well as possible ultrafine particle systemic exposure, that may overwhelm the physiological defense mechanisms of the human body and lead to reactive oxygen species (ROS) formation and the development of pathologies such as siderosis, silicasiderosis and lung cancer. / MSc (Occupational Hygiene), North-West University, Potchefstroom Campus, 2014