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Tubular hydroforming of advanced steel and aluminum alloys : an economic evaluation using technical cost modelingConstantine, Bruce A. (Bruce Andrew), 1975- January 2001 (has links)
Thesis (S.M.)--Massachusetts Institute of Technology, Dept. of Materials Science and Engineering, 2001. / Includes bibliographical references (leaves 124-126). / Tubular hydroforming is gaining importance in the automotive industry by enabling parts consolidation, weight reduction and performance enhancement. While current automotive applications use almost exclusively mild steel, other advanced steel and aluminum alloys are being discussed for use in the future. This thesis evaluates the economics of hydroforming three representative materials - mild steel, dual phase 600 steel and aluminum 5754 - using technical cost modeling. Costs are analyzed for the entire hyclroforming value stream, from coiled metal sheets to hydrofonned components, for both geometrically equivalent and functionally equivalent hydroformed components. Design conditions of constant load to failure and constant defection are used to derive functional equivalence. Results show that manufacturing costs are most sensitive to the maximum calibration pressure required for hydroforming. While the costs of processing aluminum components are less than those of functionally equivalent steel components, greater aluminum raw material costs of lead to greater total component costs compared to steel. Substitution of advanced materials is not as cost effective a weight reduction strategy as increasing section diameter and thinning walls of mild steel components, assuming no package constraints. / by Bruce A. Constantine. / S.M.
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Investigating coordinate network based films through mechanical and optical propertiesGallivan, Rebecca Anne January 2017 (has links)
Thesis: S.B., Massachusetts Institute of Technology, Department of Materials Science and Engineering, 2017. / This electronic version was submitted by the student author. The certified thesis is available in the Institute Archives and Special Collections. / Cataloged from student-submitted PDF version of thesis. / Includes bibliographical references (page 31). / Both biological and synthetic materials crosslinked via metal coordinate dynamic chemistry display interesting advanced behavior. In particular, coordinate networks have been shown to form self-healing, self-assembling, and stimuli-responsive behaviors through its tunable optical and mechanical properties as well as its ability to for dynamic networks. However, while the majority of research has focused on characterization of bulk coordinate networks, coordinate complexes have also been shown to be useful in molecular film formation [1 and 2]. This study investigates the mechanical and optical properties of tannic acid and 4 arm catechol polyethylene glycol based coordinate network films. It shows that these films can contribute to energy dissipation and undergo pH-induced optical shifts when used as coatings on soft hydrogels. It also provides evidence that the molecular architecture of the network formers may have considerable effect on the properties and behavior of coordinate network films. Ultimately this work lays the foundation for further investigation of the underlying mechanisms and engineering potential of coordinate network based films. / by Rebecca Anne Gallivan. / S.B.
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Structure, magnetism and multiferroicity in self-assembled oxide nanocompositesOjha, Shuchi (Shuchi Sunil) January 2018 (has links)
Thesis: Ph. D., Massachusetts Institute of Technology, Department of Materials Science and Engineering, 2018. / Cataloged from PDF version of thesis. / Includes bibliographical references (pages 165-181). / The route to enhanced functionality in electronic and magnetic devices is often through materials engineering and the use of new materials structures. Oxides, in particular, exhibit a wide range of highly tunable properties due to the interplay of lattice, orbital, charge and spin degrees of freedom. Recently, a new paradigm for epitaxy has been studied, where two oxide phases self-assembled into a vertical columnar morphology, with epitaxially strained interfaces perpendicular to the substrate. Through appropriate materials selection and strain tuning, the interfaces in these vertically aligned nanocomposites exhibit exciting properties such as high conduction at interfaces, enhanced ferroelectricity and magnetoelectric coupling, which are often absent or occur at a lower magnitude in single phase materials. In particular, magnetoelectric multiferroics, materials that exhibit two or more ferroic orders (such as ferromagnetism and ferroelectricity) and also exhibit electric field control of magnetism, have been widely explored, due to their utility in realizing novel low power multifunctional devices. Few materials exhibit robust room temperature multiferroicity, and thus vertical nanocomposites such as BiFeO₃-CoFe₂O₄ (BFO-CFO) which consist of magnetic CFO pillars in a matrix of ferroelectric BFO coupled via strain provide an exciting path to create artificial magnetoelectric multiferroics. In this thesis, we explore the magnetic, multiferroic and magnetoelectric properties of BFOCFO nanocomposites. Exploiting the rich strain tunability of BFO, we utilize different ways to modulate the structure of BFO in the BFO-CFO nanocomposites. Using different crystal substrates, we demonstrate that the presence of CFO offers additional parameters by which to tune the structure of BFO. In order to enable reliable device use, we need to understand and control the various interactions in BFO-CFO system. We demonstrate that composition tuning is an effective way to systematically tune the anisotropy of the magnetic pillars, thereby controlling their magnetostatic interactions. We probe the magnetoelectric coupling between the BFO and CFO phases by using Scanning Probe microscopy. By demonstrating tunability of the ferroelectric and magnetic phase of BFO-CFO nanocomposites and exploring the quantification of magnetoelectric coupling at the nanoscale, this thesis could enable intelligent design and optimization of the multiferroic and magnetoelectric properties in oxide nanocomposites. / by Shuchi Ojha. / Ph. D.
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Exploring strengthening mechanisms for Class C and Class F fly ash in load bearing floor tile applicationsSchein, Jaclyn January 2013 (has links)
Thesis: S.B., Massachusetts Institute of Technology, Department of Materials Science and Engineering, 2013. / "June 2013." Cataloged from PDF version of thesis. / Includes bibliographical references (pages 36-37). / Approximately 62.8 trillion kJ are consumed annually worldwide in the manufacturing process of traditional clay tiles. With this in mind, the goal of this project was to develop an eco-friendly alternative to clay tiles that maintain the ASTM building code standards. Through experimentation, a fly ash tile was produced that consumes 99% less energy in the manufacturing process than commercial clay tiles. The final product is a fly ash tile composed of two classes of fly ash, water, and several additives to strengthen the material. Standard ASTM tests were conducted. This fly ash tile is an energy efficient clay-tile alternative that excels in many mechanical properties. / by Jaclyn Schein. / S.B.
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Prehistoric polymer engineering : a study of rubber technology in the AmericasTarkanian, Michael J. (Michael James), 1978- January 2003 (has links)
Thesis (S.M.)--Massachusetts Institute of Technology, Dept. of Materials Science and Engineering, 2003. / Includes bibliographical references (p. 135-139). / by Michael J. Tarkanian. / S.M.
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Multi-redox active polyanionic cathodes for alkali-ion batteriesMatts, Ian Lawrence January 2016 (has links)
Thesis: Ph. D., Massachusetts Institute of Technology, Department of Materials Science and Engineering, 2016. / This electronic version was submitted by the student author. The certified thesis is available in the Institute Archives and Special Collections. / Cataloged from student-submitted PDF version of thesis. / Includes bibliographical references (pages 121-139). / In order for alkali-ion batteries to gain widespread adoption as the energy storage technology of choice for transportation and grid applications, their energy must be improved. One key step towards this necessary improvement is the development of new battery cathode materials. In this thesis, two classes of polyanionic materials are examined as candidate cathodes for alkali-ion batteries: Li-containing carbonophosphates for Li-ion batteries and Na-containing fluorophosphates for Na-ion batteries. High-throughput ab initio calculations have previously identified carbonophosphates as a new class of polyanionic cathode materials. Li₃MnCO₃PO₄ is the most promising candidate due to its high theoretical capacity, predicted multi-redox activity, and ideal voltage range. However, a major limitation of this material is its poor cyclability and experimental capacity. In this work Li₃Fe₀.₂Mn₀.₈CO₃PO₄ is synthesized to combine the high theoretical capacity of Li₃MnCO₃PO₄ with the high cyclability of Li₃FeCO₃PO₄. Li₃Fe₀.₂Mn₀.₈CO₃PO₄ outperforms both Li₃MnCO₃PO₄ and Li₃FeCO₃PO₄, showing a reversible capacity of 105 mAh/g with little capacity fade over 25 cycles. However, poor thermodynamic stability of these compounds, particularly at partially delithiated compositions, prevents carbonophosphates from being seriously considered as a viable Li-ion cathode. Fluorophosphate cathodes are currently one of the most promising polyanionic sodium-ion battery cathodes due to their high energy density and cyclability. To further improve fluorophosphate cathodes, their capacity must be increased by using Na sites that had not been accessed prior to this work. In this thesis, reversible electrochemical Na+ insertion into Na₃V₂(PO₄)₂F₃ is demonstrated. To further improve fluorophosphate cathodes by using its newly discovered insertion capacity, novel Na₃[M]₂(PO₄)₂F₃ cathodes, with {M = Fe, Ti, V}, are synthesized and evaluated. Seeing no improvement, the question of what specific mechanism limits fluorophosphate cathode capacity is addressed. For this, the synthesis, electrochemical characterization, and computational examination of a specifically designed test system, Na₃GaV(PO₄)₂F₃, is reported. This leads to the conclusion that large diffusion barriers at high sodiations impose a kinetic limit on Na+ insertion in fluorophosphate cathodes, as opposed to limits in transition metal redox activity. / by Ian Lawrence Matts. / Ph. D.
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Analysis and improvements of an acrylic conformal coating processKwan, Ingchie N. (Ingchie Nadine) January 1997 (has links)
Thesis (M.S.)--Massachusetts Institute of Technology, Dept. of Materials Science and Engineering, 1997. / Includes bibliographical references (p. 66). / by Ingchie N. Kwan. / M.S.
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Improvement in mechanical properties through structural hierarchies in bio-inspired materialsSen, Dipanjan, 1980- January 2011 (has links)
Thesis (Ph. D.)--Massachusetts Institute of Technology, Dept. of Materials Science and Engineering, 2011. / Cataloged from PDF version of thesis. / Includes bibliographical references (p. 155-169). / Structural biological materials such as bone, nacre, insect cuticle, and sea sponge exoskeleton showcase the use of inferior building blocks like proteins and minerals to create structures that afford load-bearing and armor capabilities. Many of these are composite structures that possess the best of the properties of their base constituents. This is in contrast to many engineering materials, such as metals, alloys, ceramics and their composites which show improvement in one mechanical property (e.g. stiffness) at the cost of another disparate one (e.g. toughness). These excellent design examples from biology raise questions about whether similar design., and improvement in disparate properties, can be achieved using common engineering materials. The identification of broad design principles that can be transferred from biological materials to structural design, and the analysis of the utility of these principles have been missing in literature. In this thesis, we have firstly identified certain universal features of design of biological structures for mimicking with engineering materials: a) presence of geometric design at the nanoscale, b) the use of mechanically inferior building blocks, and c) the use of structural hierarchies from the nanoscale to the macroscale. We firstly design. in silico, metal-matrix nanocomposites, mimicking the geometric design found at the nanoscale in bone. We show this leads to improvements in flow strength of the material. A key finding is that limiting values of certain of these parameters shuts down dislocation-mediated plasticity leading to peak in flow strength of the structure. Metals are however, costly constituents, and we next confront the issue of whether it is possible to use a single mechanically inferior and commonly available constituent, such as silica, to create superior bioinspired structures. We turn to diatom exoskeletons, protective armor structures for algae made almost entirely of silica, and create nanoporous silica structures inspired from their geometry. We show large improvements in ductility of silica through this design, facilitated by a key size-dependent brittle-to-ductile deformation transition in these structures. Nanostructuring, while improving ductility, affects the stiffness of these structures, softening them by up to 90% of bulk silica. Hierarchical assembly of silica structures is then used to regain the stiffness lost due to nanostructuring while not losing their improvement in toughness. Finally, improvement in toughness with several levels of hierarchy is studied, to showcase a defect-tolerant behavior that arises with the addition of hierarchies, i.e., tolerance of the fracture strength to a wide range of sizes of cracks present in the structure. The importance of R-curve behavior, i.e., toughness change with the advance of a crack in the structure. to the defect-tolerance length scale is also established. These findings showcase the validity of using design principles obtained from biological materials for improvement in mechanical properties of engineering materials. / by Dipanjan Sen. / Ph.D.
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Grain-refining dispersions and mechanical properties in ultrahigh-strength steelsGore, Mark John January 1988 (has links)
Thesis (Ph. D.)--Massachusetts Institute of Technology, Dept. of Materials Science and Engineering, 1988. / Vita. / Includes bibliographical references. / by Mark John Gore. / Ph.D.
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Low variance methods for Monte Carlo simulation of phonon transportPéraud, Jean-Philippe M. (Jean-Philippe Michel) January 2011 (has links)
Thesis (S.M.)--Massachusetts Institute of Technology, Dept. of Materials Science and Engineering, 2011. / Cataloged from PDF version of thesis. / Includes bibliographical references (p. 95-97). / Computational studies in kinetic transport are of great use in micro and nanotechnologies. In this work, we focus on Monte Carlo methods for phonon transport, intended for studies in microscale heat transfer. After reviewing the theory of phonons, we use scientific literature to write a Monte Carlo code solving the Boltzmann Transport Equation for phonons. As a first improvement to the particle method presented, we choose to use the Boltzmann Equation in terms of energy as a more convenient and accurate formulation to develop such a code. Then, we use the concept of control variates in order to introduce the notion of deviational particles. Noticing that a thermalized system at equilibrium is inherently a solution of the Boltzmann Transport Equation, we take advantage of this deterministic piece of information: we only simulate the deviation from a nearby equilibrium, which removes a great part of the statistical uncertainty. Doing so, the standard deviation of the result that we obtain is proportional to the deviation from equilibrium. In other words, we are able to simulate signals of arbitrarily low amplitude with no additional computational cost. After exploring two other variants based on the idea of control variates, we validate our code on a few theoretical results derived from the Boltzmann equation. Finally, we present a few applications of the methods. / by Jean-Philippe M. Péraud. / S.M.
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