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  • About
  • The Global ETD Search service is a free service for researchers to find electronic theses and dissertations. This service is provided by the Networked Digital Library of Theses and Dissertations.
    Our metadata is collected from universities around the world. If you manage a university/consortium/country archive and want to be added, details can be found on the NDLTD website.
1

CuPGS Laminate Core for a Matrix Microchannel Heat Exchanger

Skog, Torkel January 2019 (has links)
Cryocooling is a continuously developing field of engineering, applied in the fieldsof aerospace, military, and medical sciences among others. There is a demand forsmaller and more efficient cryocoolers for spaceborne low-light observation missions,with many custom cooling systems having completed successful missions. The Stir-ling cycle is the most prevalent refrigeration technique used for space applications,with the pulse-tube, Joule-Thomson or reverse Brayton cycles being used in somespecial cases.A matrix heat exchanger is designed with 3D-printed 17-4 PH stainless steel end capsstreamlined for computer numerical control (CNC) production. The heat exchanger (HX) core consists of 1mm thick stainless steel spacers and 250μm thick copperchips that are tolerance-matched for photo etching, as well as pyrolytic graphitesheets (PGS) of 25μm, the thickest commercially available PGS without addedadhesive film material.The experiments of joining PGS and copper chips with Epo-Tek 301-2 epoxy tocreate a solid core structure for the heat exchanger did not result in a pressure-resistant laminate material. The graphite surface proved difficult to adhere to usingthis epoxy, creating voids, and easily delaminated into separate layers of PGS. Bond-ing the stack together using indium, testing epoxy with a higher ability to permeatethe PGS or diffusion-bonding through other means are presented as options forfurthering the HX development.Pressure testing of a copper-only laminated heat exchanger core showed that theend cap recess adhesion capability is a potential point of failure, as the designedstructure makes it impossible to inspect the results of the bond without curingthe epoxy and pressurising the system. The difficulty in establishing a tight seambetween the main counter-flow channels of the HX is also demonstrated here, asleakage between the channels occurred at pressures in the vicinity of 2

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