In this thesis, the effectiveness of microparticle retention aid systems comprising of different cationic starches (tapioca and waxy maize), cationic flocculants (flocculant 1, linear with low charge density and flocculant 2, branched with medium charge density polyacrylamides) and anionic colloidal silica in improving retention and drainage of thermomechanical pulp (TMP) suspensions loaded with precipitated calcium carbonate (PCC) is studied. While starch is primarily added as dry strength agent in PCC-filled TMP suspensions, it also has a significant role in improving retention and drainage. Tapioca starch, which has both amylose and amylopectin, is found to be a better retention and drainage aid than waxy maize starch, which only contains amylopectin. In the absence of starch, both flocculants are ineffective in improving retention and drainage. With starch, both flocculant and silica are significant in enhancing retention and drainage further. Increasing the dosage of either flocculant or silica generally increases retention as well as drainage. Flocculant 2 is found to give slightly worse total and filler retention but better drainage compared to flocculant 1. The dosage of flocculant 2 is only half that of flocculant 1 though – for this reason overall flocculant 2 is deemed more effective in improving retention and drainage than flocculant 1. Split starch addition, where a portion of the starch is premixed with PCC and the rest added to the pulp, causes a slight decrease in both retention and drainage. Therefore, should the papermaker decide to use this approach, the starch should be split in a 25:75 ratio between PCC and the pulp to minimize the negative effects. Due to the cost benefits of using increased amounts of PCC, it is desirable to increase PCC content beyond the standard currently used (250 kg/t OD pulp for communications-grade paper). However, at very high dosages of PCC (500 kg/t OD pulp), the best combination identified in this work (tapioca starch, flocculant 2 and silica) is unable to maintain good retention and drainage. Increasing retention aid dosages may help retain more PCC, however this tactic can rapidly become uneconomical. A new approach is thus needed to achieve such highly-filled papers.

Physical property data was used to test two hypotheses pertaining to the impact of a chemical pre-treatment on the qualities of low consistency refined pulp. The first objective was to determine whether the addition of a chemical treatment would effectively accelerate the refining process when compared to a regular pulp. This involved the measurement of the physical property data and how it changed with increased refining energy. The second objective was to determine how the chemical treatment affected fibre development during refining, and whether its implementation could result in enhancement of inter-fibre bondability. Theoretical models for the physical properties of paper were used to study the fibre-to-fibre bonding properties of the tested paper samples. Additionally, SEM images were obtained to study the deferences in morphology of the tested pulp samples.

Physical property data was used to test two hypotheses pertaining to the impact of a chemical pre-treatment on the qualities of low consistency refined pulp. The first objective was to determine whether the addition of a chemical treatment would effectively accelerate the refining process when compared to a regular pulp. This involved the measurement of the physical property data and how it changed with increased refining energy. The second objective was to determine how the chemical treatment affected fibre development during refining, and whether its implementation could result in enhancement of inter-fibre bondability. Theoretical models for the physical properties of paper were used to study the fibre-to-fibre bonding properties of the tested paper samples. Additionally, SEM images were obtained to study the deferences in morphology of the tested pulp samples.

In this thesis, the effectiveness of microparticle retention aid systems comprising of different cationic starches (tapioca and waxy maize), cationic flocculants (flocculant 1, linear with low charge density and flocculant 2, branched with medium charge density polyacrylamides) and anionic colloidal silica in improving retention and drainage of thermomechanical pulp (TMP) suspensions loaded with precipitated calcium carbonate (PCC) is studied. While starch is primarily added as dry strength agent in PCC-filled TMP suspensions, it also has a significant role in improving retention and drainage. Tapioca starch, which has both amylose and amylopectin, is found to be a better retention and drainage aid than waxy maize starch, which only contains amylopectin. In the absence of starch, both flocculants are ineffective in improving retention and drainage. With starch, both flocculant and silica are significant in enhancing retention and drainage further. Increasing the dosage of either flocculant or silica generally increases retention as well as drainage. Flocculant 2 is found to give slightly worse total and filler retention but better drainage compared to flocculant 1. The dosage of flocculant 2 is only half that of flocculant 1 though – for this reason overall flocculant 2 is deemed more effective in improving retention and drainage than flocculant 1. Split starch addition, where a portion of the starch is premixed with PCC and the rest added to the pulp, causes a slight decrease in both retention and drainage. Therefore, should the papermaker decide to use this approach, the starch should be split in a 25:75 ratio between PCC and the pulp to minimize the negative effects. Due to the cost benefits of using increased amounts of PCC, it is desirable to increase PCC content beyond the standard currently used (250 kg/t OD pulp for communications-grade paper). However, at very high dosages of PCC (500 kg/t OD pulp), the best combination identified in this work (tapioca starch, flocculant 2 and silica) is unable to maintain good retention and drainage. Increasing retention aid dosages may help retain more PCC, however this tactic can rapidly become uneconomical. A new approach is thus needed to achieve such highly-filled papers.

In this thesis, the effectiveness of microparticle retention aid systems comprising of different cationic starches (tapioca and waxy maize), cationic flocculants (flocculant 1, linear with low charge density and flocculant 2, branched with medium charge density polyacrylamides) and anionic colloidal silica in improving retention and drainage of thermomechanical pulp (TMP) suspensions loaded with precipitated calcium carbonate (PCC) is studied. While starch is primarily added as dry strength agent in PCC-filled TMP suspensions, it also has a significant role in improving retention and drainage. Tapioca starch, which has both amylose and amylopectin, is found to be a better retention and drainage aid than waxy maize starch, which only contains amylopectin. In the absence of starch, both flocculants are ineffective in improving retention and drainage. With starch, both flocculant and silica are significant in enhancing retention and drainage further. Increasing the dosage of either flocculant or silica generally increases retention as well as drainage. Flocculant 2 is found to give slightly worse total and filler retention but better drainage compared to flocculant 1. The dosage of flocculant 2 is only half that of flocculant 1 though – for this reason overall flocculant 2 is deemed more effective in improving retention and drainage than flocculant 1. Split starch addition, where a portion of the starch is premixed with PCC and the rest added to the pulp, causes a slight decrease in both retention and drainage. Therefore, should the papermaker decide to use this approach, the starch should be split in a 25:75 ratio between PCC and the pulp to minimize the negative effects. Due to the cost benefits of using increased amounts of PCC, it is desirable to increase PCC content beyond the standard currently used (250 kg/t OD pulp for communications-grade paper). However, at very high dosages of PCC (500 kg/t OD pulp), the best combination identified in this work (tapioca starch, flocculant 2 and silica) is unable to maintain good retention and drainage. Increasing retention aid dosages may help retain more PCC, however this tactic can rapidly become uneconomical. A new approach is thus needed to achieve such highly-filled papers. / Applied Science, Faculty of / Chemical and Biological Engineering, Department of / Graduate

Almost all research on biorefinery concepts are based on chemical pulping processes and ways of utilising lignin, hemicelluloses and extractives as well as a part of the remaining cellulose for production of nano materials in order to create more valuable products than today. Within the Forest as a Resource (FORE) research program at FSCN we are utilising the whole chain of unit processes from forestry to final products as paper and board, where the pulping process research focus on high yield process as TMP and CTMP. As these process solutions are preserving or only slightly changing the properties of the original wood polymers and extractives, the idea is to find high value adding products designed by nature. From an economic perspective, the production of nanocellulose from a chemical pulp is quite expensive as the pulp has to be either enzymatically (e.g. mono-component endoglucanase) pre-treated or chemically oxidised using the TEMPO (2,2,6,6 - tetramethyl-piperidine-1-oxil) - mediated oxidation method in order to make it possible to disrupt the fibres by means of homogenisation. In high yield pulping processes such as in TMP and CTMP, the idea with this study was to investigate the possibility to use fractions of low quality materials from fines fractions for the production of nano-ligno-cellulose (NLC). The integration of a NLC unit process in a high yield pulping production line has a potential to become a future way to improve the quality level of traditional products such as paper and board grades. The intention of this research work was that, by using this concept, a knowledge base can be created so that it becomes possible to develop a low-cost production method for its implementation. In order to study the potential of this concept, treatment of thermo-mechanical pulp (TMP) fines fractions were studied by means of homogenisation It seems possible to homogenise fine particles of thermo-mechanical pulp (1% w/v) to NLC. A correspond fines fraction from bleached kraft pulp (BKP) was tested as a reference at 0.5% w/v concentration. The objective presented in this work was to develop a methodology for producing mechanical pulp based NLC from fines fractions and to utilise this material as strength additives in paper and board grades. Laboratory sheets of CTMP and BKP, with addition of their respective NLC, were made in a Rapid Köthen sheet former. It was found that handsheets of pulp fibres blended with NLC improved the z-strength and other important mechanical properties for similar sheet densities. The characterisation of the particle size distribution of NLC is both important and challenging and the crill methodology developed at Innventia (former STFI) already during the 1980s was tested to see if it would be both fast and reliable enough. The crill measurement technique is based on the optical responses of a micro/nano particle suspension at two wavelengths of light; UV and IR. The crill value of TMP and CTMP based nano-ligno-cellulose were measured as a function of the homogenisation time. Results showed that the crill value of both TMP-NLC and CTMP-NLC correlated with the homogenisation time.

This thesis deals with processing of nanocellulose originating from pulps, with focus on mechanical pulp fibres and fines fractions. The nanocellulose materials produced within this research project were tested for different purposes ranging from strength additives in paper and paperboard products, via composite films to foam materials. TAPPI (Technical Association of Pulp &amp; Paper Industry) has recently suggested a standard terminology and nomenclature for nanocellulose materials (see paper I). In spite of that we have decided to use the terms nano-ligno-cellulose (NLC), microfibrillated cellulose (MFC), nanofibrillated cellulose (NFC) and nanocellulose (NC) in this thesis . It is well-known that mainly chemical pulps are used as starting material in nanocellulose production. However, chemical pulps as bleached sulphite and bleached kraft are quite expensive. One more cost-effective alternative can be to use fibres or fines fractions from thermo-mechanical pulp (TMP) and chemi-thermomechanical pulp (CTMP).   In paper II-IV, fractionation has been used to obtain fines fractions that can easily be mechanically treated using homogenisation. The idea with this study was to investigate the possibility to use fractions of low quality materials from fines fractions for the production of nanocellulose. The integration of a nanocellulose unit process in a high-yield pulping production line has a potential to become a future way to improve the quality level of traditional products such as paper and paperboard grades.   Paper III describes how to utilise the crill measurement technique as a tool for qualitative estimation of the amount of micro- and nano-material produced in a certain process. The crill values of TMP- and CTMP-based nanocelluloses were measured as a function of the homogenisation time. Results showed that the crill values of both TMP-NLC and CTMP-NLC correlated with the homogenisation time. In Paper V pretreating methods, hydrogen peroxide and TEMPO are evaluated. Crill measurement showed that hydrogen peroxide pretreatment (1% and 4%) and mechanical treatment time did not improve fibrillation efficiency as much as expected. However, for TEMPO-oxidised nanocelluloses, the crill value significantly increased with both the TEMPO chemical treatment and mechanical treatment time. In paper V-VII TEMPO-mediated oxidation systems (TEMPO/NaBr/NaClO) are applied to these fibres (CTMP and Sulphite pulp) in order to swell them so that it becomes easy to disrupt the fibres into nanofibres with mechanical treatment.   The demand for paperboard and other packaging materials are steadily increasing. Paper strength properties are crucial when the paperboard is to withstand high load. A solution that are investigated in papers IV and VI, is to use MFC as an alternative paper strength additive in papermaking. However, if one wish to target extremely higher strength improvement results, particularly for packaging paperboards, then it would be fair to use MFC or cationic starch (CS). In paper VI CS or TEMPO-based MFC was used to improve the strength properties of CTMP-based paperboard products. Results here indicate significant strength improvement with the use of different levels of CS (i.e., 20 and 10 kg t–1) and 5% MFC. The strengthening impact of 5% MFC was approximately equal to that of 10 kg t–1 of CS.   In paper VII, NFC and nanographite (NG) was used when producing composite films with enhanced sheet-resistance and mechanical properties. The films produced being quite stable, flexible, and bendable. Realising this concept of NFC-NG composite film would create new possibilities for technological advancement in the area of high-yield pulp technology.  Finally, in paper VIII, a new processing method for nanocellulose is introduced  where an organic acid (i.e., formic acid) is used. This eco-friendly approach has shown to be successful, a nanocellulose with a uniform size distribution has been produced. / <p>Vid tidpunkten för disputationen var följande delarbeten opublicerade: delarbete 5 och 7 inskickade, delarbete 6 och 8 manuskript.</p><p>At the time of the doctoral defence the following papers were unpublished: paper 5 and 7 submitted, paper 6 and 8 manuscripts.</p>

No description available.

The overall objective of this research is to identify and optimize enzymatic applications that have the potential to degrade middle lamella lignin, so as to decrease economic and environmental costs associated with the production of mechanical pulp. Non-productive binding of enzyme to lignin in lignocellulosic biomass reduces enzyme availability and efficiency. The elucidation of non-productive binding behavior between hydrolytic enzymes and lignocellulosic substrates could significantly improve the efficiency of corresponding industrial bioprocesses. The first part of this report presents a study that characterizes non-catalytic interactions between enzymes and fibre. The second part of this report presents the biochemical and mutational studies of a novel, small laccase SCO6712 from Streptomyces coelicolor. The findings from this research support the design, control, and optimization of enzymatic treatments of lignocellulosic fibres in the pulp and biofuel industries.

The overall objective of this research is to identify and optimize enzymatic applications that have the potential to degrade middle lamella lignin, so as to decrease economic and environmental costs associated with the production of mechanical pulp. Non-productive binding of enzyme to lignin in lignocellulosic biomass reduces enzyme availability and efficiency. The elucidation of non-productive binding behavior between hydrolytic enzymes and lignocellulosic substrates could significantly improve the efficiency of corresponding industrial bioprocesses. The first part of this report presents a study that characterizes non-catalytic interactions between enzymes and fibre. The second part of this report presents the biochemical and mutational studies of a novel, small laccase SCO6712 from Streptomyces coelicolor. The findings from this research support the design, control, and optimization of enzymatic treatments of lignocellulosic fibres in the pulp and biofuel industries.