Progress in nanotechnology has promoted an increasing interest in the rational design of the emerging hierarchical aerogels, which represents a second stage of the NC-based aerogel research. By fine-tuning the surface properties of the backbones, metallic hierarchical aerogels are able to address the growing demands of advanced electrocatalysts. In this dissertation, three types of metallic hierarchical aerogels were designed by introducing different nanostructures (i.e. hollow, porous/dendritic and core-shell) and alloy effects (with noble or transition metals) into the aerogels. Thus, as a proof-of-concept for fuel cells, advanced electrocatalytic performances have been achieved on the resulting metallic hierarchical aerogels towards both anode (oxidation of ethanol) and cathode (reduction of oxygen) reactions. First, alloyed PdxNi hollow nanospheres with controlled composition and shell thickness were utilized as building blocks for the design of hierarchical aerogels. The combination of transition-metal doping, hollow interior, as well as the 3D aerogel structure make the resulting aerogels promising electrocatalysts for ethanol oxidation with a mass activity up to 5.6-fold higher than that of the Pd/C. Second, continuously shape-engineering of the building blocks (ranging from hollow shells to dendritic shapes) was achieved by the synthesis of a series of multimetallic Ni-PdxPty hierarchical aerogels. By optimization of the nanoscale morphology and the chemical composition, the Ni-Pd60Pt40 aerogel exhibits remarkable electrocatalytic activity for oxidation of ethanol. Moreover, the particle growth mechanism underlying the galvanic replacement was revealed in terms of nanowelding of the nanoparticulate reaction intermediates based on experimental and theoretical results. Third, a universal approach was demonstrated for core-shell structuring of metallic aerogels by coating of an ultrathin Pt shell on a composition-tunable Pd-based alloyed core. Their activities for oxygen reduction exhibit a volcano-type relationship as a function of the lattice parameter of the core substrate. Largely improved Pt utilization efficiency was accomplished based on the core-shell motifs, as the mass activity reaches 5.25 A mg-1Pt which are 18.7 times higher than those of Pt/C. Different from the conventional aerogels with nanowire-like backbones, those hierarchical aerogels are generally comprised of at least two levels of architectures, i.e. an interconnected porous structure on the macroscale and a specially designed configuration at local backbones at the nanoscale. This combination “locks in” the inherent properties of the NCs, so that the beneficial genes obtained by nano-engineering are retained in the resulting monolithic hierarchical aerogels. These results expand the exploitation approach of the electrocatalytic properties of aerogels into morphology control of their NBBs and are of great importance for the future development of aerogels for many other electrochemical reactions.

Progress in nanotechnology has promoted an increasing interest in the rational design of the emerging hierarchical aerogels, which represents a second stage of the NC-based aerogel research. By fine-tuning the surface properties of the backbones, metallic hierarchical aerogels are able to address the growing demands of advanced electrocatalysts. In this dissertation, three types of metallic hierarchical aerogels were designed by introducing different nanostructures (i.e. hollow, porous/dendritic and core-shell) and alloy effects (with noble or transition metals) into the aerogels. Thus, as a proof-of-concept for fuel cells, advanced electrocatalytic performances have been achieved on the resulting metallic hierarchical aerogels towards both anode (oxidation of ethanol) and cathode (reduction of oxygen) reactions. First, alloyed PdxNi hollow nanospheres with controlled composition and shell thickness were utilized as building blocks for the design of hierarchical aerogels. The combination of transition-metal doping, hollow interior, as well as the 3D aerogel structure make the resulting aerogels promising electrocatalysts for ethanol oxidation with a mass activity up to 5.6-fold higher than that of the Pd/C. Second, continuously shape-engineering of the building blocks (ranging from hollow shells to dendritic shapes) was achieved by the synthesis of a series of multimetallic Ni-PdxPty hierarchical aerogels. By optimization of the nanoscale morphology and the chemical composition, the Ni-Pd60Pt40 aerogel exhibits remarkable electrocatalytic activity for oxidation of ethanol. Moreover, the particle growth mechanism underlying the galvanic replacement was revealed in terms of nanowelding of the nanoparticulate reaction intermediates based on experimental and theoretical results. Third, a universal approach was demonstrated for core-shell structuring of metallic aerogels by coating of an ultrathin Pt shell on a composition-tunable Pd-based alloyed core. Their activities for oxygen reduction exhibit a volcano-type relationship as a function of the lattice parameter of the core substrate. Largely improved Pt utilization efficiency was accomplished based on the core-shell motifs, as the mass activity reaches 5.25 A mg-1Pt which are 18.7 times higher than those of Pt/C. Different from the conventional aerogels with nanowire-like backbones, those hierarchical aerogels are generally comprised of at least two levels of architectures, i.e. an interconnected porous structure on the macroscale and a specially designed configuration at local backbones at the nanoscale. This combination “locks in” the inherent properties of the NCs, so that the beneficial genes obtained by nano-engineering are retained in the resulting monolithic hierarchical aerogels. These results expand the exploitation approach of the electrocatalytic properties of aerogels into morphology control of their NBBs and are of great importance for the future development of aerogels for many other electrochemical reactions.

Multi-metallic aerogels have recently emerged as a novel and promising class of unsupported electrocatalyst materials due to their high catalytic activity and improved durability for various electrochemical reactions. Aerogels can be prepared by a spontaneous one-step gelation process, where the chemical co-reduction of metal precursors and the prompt formation of nanochain-containing hydrogels, as a preliminary stage for the preparation of aerogels, take place. However, detailed knowledge about the homogeneity and chemical distribution of these three-dimensional Pd–Pt aerogels at the nano-scale as well as at the macro-scale is still unclear. Therefore, we used a combination of spectroscopic and microscopic techniques to obtain a better insight into the structure and elemental distribution of the various Pd-rich Pd–Pt aerogels prepared by the spontaneous one-step gelation process. Synchrotron-based extended X-ray absorption fine structure (EXAFS) spectroscopy and high-angle annular dark-field (HAADF) scanning transmission electron microscopy (STEM) in combination with energy-dispersive X-ray spectroscopy (EDX) were employed in this work to uncover the structural architecture and chemical composition of the various Pd-rich Pd–Pt aerogels over a broad length range. The Pd80Pt20, Pd60Pt40 and Pd50Pt50 aerogels showed heterogeneity in the chemical distribution of the Pt and Pd atoms inside the macroscopic nanochain-network. The features of mono-metallic clusters were not detected by EXAFS or STEM-EDX, indicating alloyed nanoparticles. However, the local chemical composition of the Pd–Pt alloys strongly varied along the nanochains and thus within a single aerogel. To determine the electrochemically active surface area (ECSA) of the Pd–Pt aerogels for application in electrocatalysis, we used the electrochemical CO stripping method. Due to their high porosity and extended network structure, the resulting values of the ECSA for the Pd–Pt aerogels were higher than that for a commercially available unsupported Pt black catalyst. We show that the Pd–Pt aerogels possess a high utilization of catalytically active centers for electrocatalytic applications based on the nanostructured bimetallic framework. Knowledge about the homogeneity and chemical distribution of the bimetallic aerogels can help to further optimize their preparation by the spontaneous one-step gelation process and to tune their electrocatalytic reactivity.

Decentralized electrochemical production of hydrogen peroxide (H₂O₂) is an attractive alternative to the industrial anthraquinone process, the application of which is hindered by the lack of high-performance electrocatalysts in acidic media. Herein, a novel catalyst design strategy is reported to optimize the Pd sites in pure metallic aerogels by tuning their geometric environments and electronic structures. By increasing the Hg content in the Pd–Hg aerogels, the Pd–Pd coordination is gradually diminished, resulting in isolated, single-atom-like Pd motifs in the Pd₂Hg₅ aerogel. Further heterometal doping leads to a series of M–Pd₂Hg₅ aerogels with an unalterable geometric environment, allowing for sole investigation of the electronic effects. Combining theoretical and experimental analyses, a volcano relationship is obtained for the M–Pd₂Hg₅ aerogels, demonstrating an effective tunability of the electronic structure of the Pd active sites. The optimized Au–Pd₂Hg₅ aerogel exhibits an outstanding H₂O₂ selectivity of 92.8% as well as transferred electron numbers of ≈2.1 in the potential range of 0.0–0.4 V/RHE. This work opens a door for designing metallic aerogel electrocatalysts for H₂O₂ production and highlights the importance of electronic effects in tuning electrocatalytic performances.

Multi-metallic aerogels have recently emerged as a novel and promising class of unsupported electrocatalyst materials due to their high catalytic activity and improved durability for various electrochemical reactions. Aerogels can be prepared by a spontaneous one-step gelation process, where the chemical co-reduction of metal precursors and the prompt formation of nanochain-containing hydrogels, as a preliminary stage for the preparation of aerogels, take place. However, detailed knowledge about the homogeneity and chemical distribution of these three-dimensional Pd–Pt aerogels at the nano-scale as well as at the macro-scale is still unclear. Therefore, we used a combination of spectroscopic and microscopic techniques to obtain a better insight into the structure and elemental distribution of the various Pd-rich Pd–Pt aerogels prepared by the spontaneous one-step gelation process. Synchrotron-based extended X-ray absorption fine structure (EXAFS) spectroscopy and high-angle annular dark-field (HAADF) scanning transmission electron microscopy (STEM) in combination with energy-dispersive X-ray spectroscopy (EDX) were employed in this work to uncover the structural architecture and chemical composition of the various Pd-rich Pd–Pt aerogels over a broad length range. The Pd80Pt20, Pd60Pt40 and Pd50Pt50 aerogels showed heterogeneity in the chemical distribution of the Pt and Pd atoms inside the macroscopic nanochain-network. The features of mono-metallic clusters were not detected by EXAFS or STEM-EDX, indicating alloyed nanoparticles. However, the local chemical composition of the Pd–Pt alloys strongly varied along the nanochains and thus within a single aerogel. To determine the electrochemically active surface area (ECSA) of the Pd–Pt aerogels for application in electrocatalysis, we used the electrochemical CO stripping method. Due to their high porosity and extended network structure, the resulting values of the ECSA for the Pd–Pt aerogels were higher than that for a commercially available unsupported Pt black catalyst. We show that the Pd–Pt aerogels possess a high utilization of catalytically active centers for electrocatalytic applications based on the nanostructured bimetallic framework. Knowledge about the homogeneity and chemical distribution of the bimetallic aerogels can help to further optimize their preparation by the spontaneous one-step gelation process and to tune their electrocatalytic reactivity.