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This investigation was concerned with developing a procedure for using nonexpendable pattern materials in ceramic shell piece molds. Literature relating to this study indicated that nonexpendable materials, used in whole ceramic shell molds, had been limited to frozen mercury.

The purpose of this thesis is to add a sense of community to a primary level classroom and allow students an opportunity to share their progress with peers. Having a sense of community in the classroom will help the teacher and the students build relationships and reduce the amount of stress and anxiety that students feel, which could impact student learning. This thesis explores programs that have been created to help students build social and life skills that contribute in a community. This thesis also focuses on how the students can make thesis changes within themselves rather than as a community. [ST1] This thesis will teach students how to analyze themselves and then utilize that information to be a part of a community and build relationships with others. To complete this thesis, various programs and books have been reviewed and evaluated. Since there is a lack of focus on building a sense of community in the research, five sessions have been created to focus on building positive relationships and building a sense of community within a school setting. [ST1] Rephrase

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Thermotropic liquid crystalline polymers (TLCPs) possess a number of physical and mechanical properties such as: excellent chemical resistance, low permeability, low coefficient of thermal expansion, high tensile strength and modulus, and good impact resistance, which make them desirable for use in the storage of cryogenic fluids. Rotational molding was selected as the processing method for these containers because it is convenient for manufacturing large storage vessels from thermoplastics. Unfortunately, there are no reports of successful TLCP rotational molding in the technical literature. The only related work reported involved the static coalescence of two TLCP powders, where three key results were reported that were expected to present problems that preclude the rotational molding process. The first result was that conventional grinding methods produced powders that were composed of high aspect ratio particles. Secondly, coalescence was observed to be either slow or incomplete and speculated that the observed difficulties with coalescence may be due to large values of the shear viscosity at low deformation rates. Finally, complete densification was not observed for the high aspect ratio particles. However, the nature of these problems were not evaluated to determine if they did, in fact, create processing difficulties for rotational molding or if it was possible to develop solutions to the problems to achieve successful rotational molding. This work is concerned with developing a resin selection method to identify viable TLCP candidates and establish processing conditions for successful rotational molding. This was accomplished by individually investigating each of the phenomenological steps of rotational molding to determine the requirements for acceptable performance in, or successful completion of, each step. The fundamental steps were: the characteristics and behavior of the powder in solids flow, the coalescence behavior of isolated particles, and the coalescence behavior of the bulk powder. The conditions identified in each step were then evaluated in a single-axis, laboratory scale, rotational molding unit. Finally, the rotationally molded product was evaluated by measuring several physical and mechanical properties to establish the effectiveness of the selection method. In addition to the development and verification of the proposed TLCP selection method, several significant results that pertain to the storage of cryogenic fluids were identified as the result of this work. The first, and argueably the most significant, was that the selection method led to the successful extension of the rotational molding process to include TLCPs. Also, the established mechanical properties were found to be similar to rotationally molded flexible chain polymers. The biaxial rotationally molded container was capable of performing to the specified requirements for cryogenic storage: withstand pressures up to 34 psi at both cryogenic and room temperatures, retain nitrogen as a gas and as a cryogenic liquid, the mechanical preform retaining nitrogen, as both a gas and as a cryogenic liquid, and resist the development of micro-cracks during thermal cycling to cryogenic conditions. / Ph. D.

There is a significant difference between the effects of different curing temperatures on the strength of shell molds, A curing temperature of 500°F is more desirable than one of 600°F. / Master of Science

Experimental evidence was obtained to complete the verification of the parameters needed for input to a three-dimensional finite element model simulating the resin flow and cure through an orthotropic fabric preform. The material characterizations completed include resin kinetics and viscosity models, as well as preform permeability and compaction models. The steady-state and advancing front permeability measurement methods are compared. The results indicate that both methods yield similar permeabilities for a plain weave, bi-axial fiberglass fabric. Also, a method to determine principal directions and permeabilities is discussed and results are shown for a multi-axial warp knit preform. The flow of resin through a blade-stiffened preform was modeled and experiments were completed to verify the results. The predicted inlet pressure was approximately 65% of the measured value. A parametric study was performed to explain differences in measured and predicted flow front advancement and inlet pressures. Furthermore, PR-500 epoxy resinlIM7 8HS carbon fabric flat panels were fabricated by the Resin Transfer Molding process. Tests were completed utilizing both perimeter injection and center-port injection as resin inlet boundary conditions. The mold was instrumented with FDEMS sensors, pressure transducers, and thermocouples to monitor the process conditions. Results include a comparison of predicted and measured inlet pressures and flow front position. For the perimeter injection case, the measured inlet pressure and flow front results compared well to the predicted results. The results of the center-port injection case showed that the predicted inlet pressure was approximately 50% of the measured inlet pressure. Also, measured flow front position data did not agree well with the predicted results. Possible reasons for error include fiber deformation at the resin inlet and a lag in FDEMS sensor wet-out due to low mold pressures. / Master of Science

Thesis (M.S.M.E.)--University of Delaware, 2006. / Principal faculty advisor: James Glancey, Dept. of Bioresources Engineering. Includes bibliographical references.