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Diesel Soot Oxidation Catalyst Filter System DesignGenc, Volkan Eyup 01 July 2005 (has links) (PDF)
The objective of this study was onboard testing of a mixed metal oxide diesel soot oxidation catalyst composing of oxides of lead and cobalt previously developed in our lab, by mounting a diesel particulate filter (DPF), which is coated with this catalyst, to the exhaust stream of a diesel vehicle.
Commercial wall flow type DPF&rsquo / s (Corning EX-80) were coated with the catalyst by a slurry wash-coating procedure and then mounted on the exhaust stream of a diesel light duty vehicle (LDV) provided by TOFAS (FIAT Doblo 1.9 JTD). These vehicles were driven on the rollers of the chassis dynamometer at constant speed and gear for two different loading conditions and on a standard driving cycle (NEDC) in the Test and Emission Laboratory of TOFAS-FIAT. The exhaust gases were analyzed for NOx, CO, CO2, THC and PM. The pressure drop caused by the filter was monitored during these tests as an indication of soot accumulation on the filter with the help of pressure sensors placed before and after the filter. Also temperatures before, inside and after the filter were monitored by means of thermocouples. Three different filters were tested in this manner: (1) Monocoated (CoOx), (2) Sequential PbOx coated over CoOx (PbOx/CoOx), (3) Simultaneously coated (PbCoOx). Also tests with the uncoated filter were performed to determine the pressure drops as a result of non-catalytic soot oxidation. The performances of the catalytic filters were evaluated by determining the temperature at which the soot oxidation rate on the filter equals the soot production rate in the engine (balance point temperature-Tbal). This temperature was used for comparing the catalytic activity of the supported catalyst with that of the powder form tested in the laboratory, i. e. Tpeak.
The results of the onboard test were in parallel with the previous laboratory studies with similar catalytic activity temperatures. The continuous regeneration temperatures (Tbal) obtained in onboard tests with PbOx/CoOx and PbCoOx filters of about 370oC, which was close to the values attained in the lab study with the same mixed metal oxide catalyst having a Tpeak value of 385oC. Also the PM emissions during the tests were complying with the current EURO-IV emission limits.
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