AN ABSTRACT OF THE THESIS OF Justin W. Behrens, for the Master of Science degree in Mechanical Engineering, presented on June 24, 2011 at Southern Illinois University Carbondale. TITLE: MODIFICATION AND PERFORMANCE EVALUATION OF A MONO-VALVE ENGINE MAJOR PROFESSOR: Dr. Suri Rajan A four-stroke engine utilizing one tappet valve for both the intake and exhaust gas exchange processes has been built and evaluated. The engine operates under its own power, but has a reduced power capacity than the conventional 2-valve engine. The reduction in power is traced to higher than expected amounts of exhaust gases flowing back into the intake system. Design changes to the cylinder head will fix the back flow problems, but the future capacity of mono-valve engine technology cannot be estimated. The back flow of exhaust gases increases the exhaust gas recirculation (EGR) rate and deteriorates combustion. Intake pressure data shows the mono-valve engine requires an advanced intake valve closing (IVC) time to prevent back flow of charge air. A single actuation camshaft with advanced IVC was tested in the mono-valve engine, and was found to improve exhaust scavenging at TDC and nearly eliminated all charge air back flow at IVC. The optimum IVC timing is shown to be approximately 30 crank angle degrees after BDC. The mono-valve cylinder head utilizes a rotary valve positioned above the tappet valve. The open spaces inside the rotary valve and between the rotary valve and tappet valve represent a common volume that needs to be reduced in order to reduce the base EGR rate. Multiple rotary valve configurations were tested, and the size of the common volume was found to have no effect on back flow but a direct effect on the EGR rate and engine performance. The position of the rotary valve with respect to crank angle has a direct effect on the scavenging process. Optimum scavenging occurs when the intake port is opened just after TDC.

AN ABSTRACT OF THE THESIS OF AMIT SHRESTHA, for the Master of Science degree in MECHANICAL ENGINEERING, presented on July 6th 2009, at the Southern Illinois University at Carbondale. TITLE: DEVELOPMENT AND PERFORMANCE EVALUATION OF A MONO-VALVE ENGINE MAJOR PROFESSOR: Dr. Suri Rajan A new Mono-Valve engine head was fabricated and assembled for a standard 4-stroke single cylinder Two-Valve gasoline engine with an aim to achieve an improved air flow characteristics than that of the Two-Valve engine. The Mono-Valve engine has only one valve in the cylinder head with the intake and exhaust ports controlled by an auxiliary Rotary-Valve. The two engines were tested under cold flow motoring conditions at engine speeds ranging from 1000 to 2500 rpm under fully open and half open throttle conditions in order to study and compare their volumetric efficiencies. Variable intake pipe lengths of 8.25, 25.5 and 39 inches were used to study their effect on volumetric efficiencies and in-cylinder pressure characteristics of both the engines. The results of the experiments showed that the average in-cylinder peak pressure, intake and exhaust pressures characteristics are similar for both the engine heads. However, the volumetric efficiency of the new Mono-Valve engine head was found to be 2-7% less than that of the original Two-Valve engine head depending upon the length of the intake pipe. This is mainly due to the opening angle in the Rotary-Valve that mostly controls the duration of the intake and the exhaust processes, and also due to the timing of the opening and closing of the intake and exhaust ports.