Les premières simulations numériques d'écoulements réactifs sur des configurationscomplexes ont été réalisées à l'aide d'approches RANS (Reynolds Averaged Navier Stokes). Ces dernières, bien adaptées aux écoulements de type couches limites attachées et relativement peu coûteuses en temps de calcul, ne donnent accès qu'à des résultats stationnaires qui s'éloignent parfois de la réalité. Pour réaliser des simulations instationnaires d'écoulements, les méthodes de type LES (Large Eddy Simulation) -- plus précises mais plus coûteuses -- sont de plus en plus utilisées. Cependant, ces méthodes sont mal adaptées à la simulation de la dynamique pariétale, car elles nécessitent un effort de maillage souvent prohibitif près de la paroi. Cette thèse est consacrée au développement dans le code CEDRE (code de simulation d'écoulements réactifs complexes de l'Onera) d'une méthode hybride RANS/LES, appelée Delayed Detached Eddy Simulation (DDES), et à son application à des écoulements réactifs massivement décollés. Après une étape de validation sur des couches limites attachées, la DDES a été appliquée à la simulation des écoulements inerte et réactif dans une chambre de combustion en forme de marche descendante (A3C) et comparée aux résultats des approches RANS et LES classiques, ainsi qu'aux résultats expérimentaux. Cette méthode a ensuite permis de réaliser l'étude de la dynamique de l'écoulement réactif décollé dans la tuyère ATAC montée sur le banc cryotechnique MASCOTTE de l'Onera. / The first numerical simulations of reactive flows on complex configurations were performed using RANS (Reynolds Averaged Navier Stokes) approaches. These methods, which are well adapted to attached boundary layer flows and relatively not expensive in computation time, provide only steady results, which may not correctly reproduce reality. For unsteady flow simulations, LES (Large Eddy Simulation) method -- more accurate but more expensive – are increasingly employed. However, these approaches are poorly suited to simulate wall turbulence since they often require a prohibitive meshing effort close to the wall. This PhD thesis is devoted to the development in the CEDRE code (Onera code for the simulation of complex reactive flows) of a hybrid RANS/LES approach, called Delayed Detached Eddy Simulation (DDES) and to its application to massively separated reactive flows. After a step of validation on attached boundary layers, the DDES is applied to the simulation of the inert and reactive flows in a backward facing step combustor (A3C) and compared to the results obtained by RANS and LES approaches, as well as to experimental results. The DDES has then been used to study the dynamics of the separated reactive flow in the ATAC nozzle mounted on the cryotechnic MASCOTTE facility of Onera.

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The increasing demand for higher performance in rocketlaunchers promotes the development of nozzles with higherperformance, which basically is achieved by increasing theexpansion ratio. However, this may lead to flow separation andensuing instationary, asymmetric forces, so-called side-loads,which may present life-limiting constraints on both the nozzleitself and other engine components. Substantial gains can bemade in the engine performance if this problem can be overcome,and hence different methods of separation control have beensuggested. However, none has so far been implemented in fullscale, due to the uncertainties involved in modeling andpredicting the flow phenomena involved. In the present work the causes of unsteady and unsymmetricalflow separation and resulting side-loads in rocket enginenozzles are investigated. This involves the use of acombination of analytical, numerical and experimental methods,which all are presented in the thesis. A main part of the workis based on sub-scale testing of model nozzles operated withair. Hence, aspects on how to design sub-scale models that areable to capture the relevant physics of full-scale rocketengine nozzles are highlighted. Scaling laws like thosepresented in here are indispensable for extracting side-loadcorrelations from sub-scale tests and applying them tofull-scale nozzles. Three main types of side-load mechanisms have been observedin the test campaigns, due to: (i) intermittent and randompressure fluctuations, (ii) transition in separation patternand (iii) aeroelastic coupling. All these three types aredescribed and exemplified by test results together withanalysis. A comprehensive, up-to-date review of supersonic flowseparation and side-loads in internal nozzle flows is givenwith an in-depth discussion of different approaches forpredicting the phenomena. This includes methods for predictingshock-induced separation, models for predicting side-loadlevels and aeroelastic coupling effects. Examples are presentedto illustrate the status of various methods, and theiradvantages and shortcomings are discussed. A major part of the thesis focus on the fundamentalshock-wave turbulent boundary layer interaction (SWTBLI) and aphysical description of the phenomenon is given. Thisdescription is based on theoretical concepts, computationalresults and experimental observation, where, however, emphasisis placed on the rocket-engineering perspective. This workconnects the industrial development of rocket engine nozzles tothe fundamental research of the SWTBLI phenomenon and shows howthese research results can be utilized in real applications.The thesis is concluded with remarks on active and passive flowcontrol in rocket nozzles and directions of futureresearch. The present work was performed at VAC's Space PropulsionDivision within the framework of European spacecooperation. Keywords:turbulent, boundary layer, shock wave,interaction, overexpanded,rocket nozzle, flow separation,control, side-load, experiments, models, review.

<p>The increasing demand for higher performance in rocketlaunchers promotes the development of nozzles with higherperformance, which basically is achieved by increasing theexpansion ratio. However, this may lead to flow separation andensuing instationary, asymmetric forces, so-called side-loads,which may present life-limiting constraints on both the nozzleitself and other engine components. Substantial gains can bemade in the engine performance if this problem can be overcome,and hence different methods of separation control have beensuggested. However, none has so far been implemented in fullscale, due to the uncertainties involved in modeling andpredicting the flow phenomena involved.</p><p>In the present work the causes of unsteady and unsymmetricalflow separation and resulting side-loads in rocket enginenozzles are investigated. This involves the use of acombination of analytical, numerical and experimental methods,which all are presented in the thesis. A main part of the workis based on sub-scale testing of model nozzles operated withair. Hence, aspects on how to design sub-scale models that areable to capture the relevant physics of full-scale rocketengine nozzles are highlighted. Scaling laws like thosepresented in here are indispensable for extracting side-loadcorrelations from sub-scale tests and applying them tofull-scale nozzles.</p><p>Three main types of side-load mechanisms have been observedin the test campaigns, due to: (i) intermittent and randompressure fluctuations, (ii) transition in separation patternand (iii) aeroelastic coupling. All these three types aredescribed and exemplified by test results together withanalysis. A comprehensive, up-to-date review of supersonic flowseparation and side-loads in internal nozzle flows is givenwith an in-depth discussion of different approaches forpredicting the phenomena. This includes methods for predictingshock-induced separation, models for predicting side-loadlevels and aeroelastic coupling effects. Examples are presentedto illustrate the status of various methods, and theiradvantages and shortcomings are discussed.</p><p>A major part of the thesis focus on the fundamentalshock-wave turbulent boundary layer interaction (SWTBLI) and aphysical description of the phenomenon is given. Thisdescription is based on theoretical concepts, computationalresults and experimental observation, where, however, emphasisis placed on the rocket-engineering perspective. This workconnects the industrial development of rocket engine nozzles tothe fundamental research of the SWTBLI phenomenon and shows howthese research results can be utilized in real applications.The thesis is concluded with remarks on active and passive flowcontrol in rocket nozzles and directions of futureresearch.</p><p>The present work was performed at VAC's Space PropulsionDivision within the framework of European spacecooperation.</p><p><b>Keywords:</b>turbulent, boundary layer, shock wave,interaction, overexpanded,rocket nozzle, flow separation,control, side-load, experiments, models, review.</p>

NR 20140805