Perfluorosulfonate ionomer (PFSI) membranes were annealed at elevated temperature for various periods of time in order to investigate the morphological effects of thermal treatments. For Nafion® 117, the DSC thermograms of Na+-, Cs+- and tetramethylammonium(TMA+)-form membranes show an endothermic peak develops upon annealing at 200ºC, indicating the development of crystallinity in the membrane. For these three samples annealed under same conditions, the heat of fusion (ΠH) values of the endothermic event increases with increasing counterion size. Larger tetraalkylammonium ions, tetraethylammonium(TEA+) and tetrapropylammonium(TPA+), result in no significant peak upon annealing at 200ºC. DSC thermograms of annealed Na+-form 3M Ionomer show no peak upon annealing and DSC thermograms of annealed TMA+-form 3M Ionomer show a very small peak that develops with annealing time at high equivalent weights. Annealed TMA+-form Dow Ionomer, which has a side chain shorter than both Nafion® and 3M Ionomer and a smaller mole% of side chains at the same equivalent weight, shows a relatively high ΠH value, which might also be related to its blocky nature. These results show that the isothermal crystallization kinetics of PFSI is affected by the counterion attached to the sulfonate group, the length of side chain, the mole% of side chains and the nature of the membrane. Water uptake analysis has been performed on annealed membranes, and the result shows that water uptake decreases with increasing degree of crystallinity. / Master of Science

The focus of this dissertation was to investigate the influence of sidechain structure and sidechain content on the morphology and physical properties of perfluorosulfonic acid ionomer (PFSA) membranes. One of the primary objectives was to characterize the thermomechanical relaxations for short sidechain PFSAs developed by 3M and Solvay, as well as a new multi-acid sidechain perfluoroimide acid ionomer (PFIA) from 3M. Partial neutralization experiments played a key role in systematically manipulating the strength of the electrostatic interactions between proton exchange groups on each sidechain, leading to the elucidation of the molecular-level motions associated with multiple thermal relaxations observed by dynamic mechanical analysis (DMA). Particularly, 3M PFSA and Solvay Aquivion lack an observable β-relaxation in the sulfonic acid-form that is observed in the long sidechain PFSA, Nafion. By varying the strength of the physically-crosslinked network through exchanging the proton on the sulfonic acid groups for large counterions, we were able to conclude that the shorter sidechain length and increase in ion content in the 3M PFSA and Solvay Aquivion serves to restrict the mobility of the polymer backbone such that the onset of segmental motions of the main chains is not observed at temperatures below the α-relaxation temperature, where destabilization of the physically crosslinked network occurs. As a complementary technique to DMA for probing the relaxations in PFSAs, we introduced a new pretreatment method for differential scanning calorimetry (DSC) measurements that uncover a thermal transition in H+-form 3M PFSA, Aquivion, and Nafion membranes. This thermal transition was determined to be of the same molecular origin as the dynamic mechanical α-relaxation temperature in H+-form PFSAs, and the β-relaxation temperature in tetrabutylammonium (TBA+)-form PFSAs. The thermomechanical relaxations in multi-acid sidechain 3M PFIA were also investigated. Interestingly, the additional acidic site on PFIA led to unexpected differences in thermal and mechanical properties, including the appearance of a distinct glass transition temperature otherwise not seen in PFSA ionomers. We utilized small-angle X-ray scattering (SAXS) studies to probe the differences in aggregate structure between the PFIA and PFSA membranes in order to uncover the morphological origin of the anomalous thermomechanical behavior in PFIA membranes. Larger aggregate structures for PFIA, compared to PFSA, incorporate intervening fluorocarbon chains within the aggregate, resulting in increased spacing between ions that reduce the collective electrostatic interactions between ions such that the onset of chain mobility occurs at lower temperatures than the α-relaxation for PFSA. The SAXS profiles of PFSAs showed two scattering features resulting from scattering between crystalline domains and ionic domains distributed throughout the polymer matrix. In order to fit the "ionomer peak" to models used for the PFIA and PFSA aggregate structure determination, we presented a method of varying the electron density of the ionic domains by using different alkali metal counterions as a tool to make the intercrystalline feature indistinguishable. This allows for isolation of the ionomer peak for better fits to scattering models without any interference from the intercrystalline peak. Lastly, an investigation of annealing PFSAs of different sidechain structures in the tetramethylammonium (TMA+) counterion form above their α-relaxation showed a profound crystalline-like ordering of the TMA+ counterions within the ionic domains. This ordering is maintained after reacidification and leads to improved proton conductivity, which indicates that this method can be used as a simple processing method for obtaining improved morphologies in proton exchange membranes for fuel cell applications. / Doctor of Philosophy / Hydrogen fuel cells offer an environmentally friendly, high efficiency method for powering vehicles, buildings, and portable electronic devices. At the center of a hydrogen fuel cell is a polymer membrane that contains ionic functionalities, which conduct hydrogen ions (protons) from the anode to the cathode while preventing conduction of electrons. The electrons travel through an external circuit to produce electricity, while the protons travel through the polymer membrane and meet with oxygen on the other side to produce water, the only byproduct of a hydrogen fuel cell. The efficiency of this process relies on the ability of the polymer membrane to conduct protons, and the lifetime of a fuel cell depends on the mechanical stability of this membrane. Perfluorosulfonic acid ionomers are good candidates for use as polymer membranes in hydrogen fuel cells due to their Teflon backbone that provides mechanical stability and their sulfonic acid functionalities that form channels for proton conduction. In this work, we probe the structure-property relationships of different perfluorosulfonic acid ionomers for use as fuel cell membranes. We focus on thermal analysis techniques to develop a fundamental understanding of the effect of chemical structure and sulfonic acid content on the temperature-induced mobility of the polymer chains in these ionomers. This mobility at elevated temperatures can be utilized to rearrange the morphological structure of perfluorosulfonic acid ionomer membranes in order to enhance proton conductivity and mechanical integrity.

The focus of this research project was to investigate morphological and mechanical properties of both extruded and dispersion-cast Nafion® membranes. The project can be divided into three primary objectives; obtaining a fundamental understanding of the glass transition temperature of Nafion®, determining the effect of thermal annealing treatments on the morphology and mechanical properties of dispersion-cast Nafion®, and examination of dispersion-cast Nafion® subjected to an ex-situ, Fenton's chemical degradation test. Nafion®, a perfluorosulfonate ionomer, is considered a commercially successful semi-crystalline ionomer with primary applications in chlor-alkali cells and proton exchange membrane fuel cells. With the aid of dynamic mechanical analysis (DMA) and dielectric spectroscopy (DS), we were able to provide definitive evidence for a genuine glass transition in Nafion®. DMA of Nafion® samples that were partially neutralized with tetrabutylammonium counterions showed a strong compositional dependence suggesting that the β-relaxations of H+-form Nafion® and the neutralized ionomers have the same molecular origin with respect to backbone segmental motions. Building upon our previous studies of the molecular and morphological origins of the dynamic mechanical relaxations of Nafion® neutralized with a series of organic ions, the glass transition temperature of H+-form Nafion® is now confirmed to be the weak β-relaxation centered at -20 °C. Dielectric spectra also showed this transition from the perspective of dipole relaxation. The signature of cooperative long range segmental motions in dielectric spectra was seen here, as with other polymers, mainly through the excellent agreement of the β-relaxation time-temperature dependence with the Vogel-Fulcher-Tammann equation. We have also discovered that new dispersion-cast H+ form Nafion® membranes are susceptible to disintegration/dissolution when subjected to boiling methanol. In this work, we have achieved significant decreases in the percent solubility of H+-form Nafion® by either thermally annealing above 175 °C or solution-processing at 180 °C using a high boiling point solvent. Small Angle X ray Scattering (SAXS) displayed a change in the morphology of H+ form membranes with increasing annealing temperature by a shift in the crystalline scattering peak (q â 0.05 Ã 1) to lower q values. Counterion exchange of Nafion® from H+ to Na+ form had no influence on the membrane's susceptibility to disintegration in boiling methanol. In order to achieve mechanical stability in boiling methanol, Na+ form membranes had to be annealed at 275 °C for at least fifteen minutes. The SAXS data of annealed Na+ form membranes showed a dramatic decrease in crystalline order with annealing temperature, ultimately leading to the disappearance of the crystalline scattering peak after fifteen minutes at 275 °C. The onset of methanol stability with the melting of Nafion® crystallites suggests that chain entanglement is an important parameter in obtaining solvent stability. With respect to chemical stability, we performed studies aimed at examining the effects of Fenton's Reagent on the resistance to radical attack of new generation, dispersion-cast Nafion®. Changes in the 19F solid-state NMR spectra of dispersion-cast Nafion® before and after chemical degradation via Fenton's Reagent predicts a rather random attack by ·OH and ·OOH radicals. Several membranes were also thermally annealed between 100-250 °C in an attempt to correlate crystallinity with chemical degradation kinetics of Nafion® via Fenton's Reagent. The results indicate that the effect of counterion exchange into the Na+ form was minimal, but the degree of thermal degradation had a tremendous effect on the fluoride release rate and chemical degradation kinetics. By exchanging the membranes into the Na+ form, thermal degradation was avoided, allowing us to study the role of crystallinity as a function of fluoride release. Ultimately, Nafion® crystallinity was deemed an important factor in deterring peroxide radical attack. As the percent crystallinity decreased with annealing temperature, the fluoride concentration in the resulting Fenton's media increased accordingly, indicating that the amorphous regions of the polymer are more susceptible to chemical degradation via peroxide radical attack. / Ph. D.

The overall goal of this investigation was to elucidate specific structure-property relationships in perfluorosulfonate ionomers (PFSIs)-related materials. The project can be broken into two primary foci. First, we explored the current state of understanding related to morphology-property relationships in PFSIs with specific attention to the nano-scale organization of the ionic and crystalline domains. Specifically, the effect of uniaxial orientation on the structure and transport properties of Nafion® membranes was examined. Small angle X-ray scattering (SAXS) experiments on dry membranes that were uniaxially elongated showed a strong anisotropic morphology which was shown to persist over the swelling process without a significant relaxation. Herman's order parameters for the ionomer peak were strongly influenced by uniaxial deformation, which supports the presence of cylindrical rather than spherical morphology for ionic domains. Comparison of the water diffusion coefficients between unoriented and oriented samples revealed that uniaxial deformation of Nafion® membranes essentially enhances transport ability in one direction (i.e., the parallel to draw direction) and suppresses in the other two directions (i.e., two orthogonal directions relative to the stretching direction). Based on 1-dimensional analyses of oriented SAXS patterns at the azimuthal angle 90o, three recent models (lamellar model, semicrystalline rod-like model and fringed-micelle model) for the morphology of PFSIs were critically evaluated. The loss of meridional scattering, different orientation behavior of the crystalline and ionic domains, and inherent chain stiffness precludes the possibility of a chain-folded lamellar morphology. While the inter-aggregate dimensions remain constant at high draw ratios, the inter-crystalline spacings decrease significantly. Coupled with the distinctly different orientation behavior, these observations preclude the existence of crystallites solely within rod-like aggregates. While the worm-like ionic channel model was able to explain the behavior of SAXS and wide angle X-ray scattering (WAXS) relatively well, this model also had limitations such as (1) crystalline domains directly linked to the ionic domain (and thus a lack of amorphous domains) and (2) a presence of only a single ionic channel between two neighboring crystallites. Second, electroactive materials, specifically ionic polymer-metal composites (IPMCs) that undergo bending motions with the stimulus of a relatively weak electric field were fabricated. To understand the role of the nanoscale morphology of the membrane matrix in affecting the actuation behavior of IPMC systems, we evaluated actuation performance of IPMCs subjected to uniaxial orientation. The PFSI nanostructure altered by uniaxial orientation mimicked the fibrillar structure of biological muscle tissue and yielded a new anisotropic actuation response. It was evident that IPMCs cut from films oriented perpendicular to the draw direction yielded displacement values that were significantly greater than that of unoriented IPMCs. In contrast, IPMCs cut from films oriented parallel to the draw direction appeared to resist bending and yield displacement values that were much less than that of the unoriented IPMC. This anisotropic actuation behavior was attributed to the contribution of the nanoscale morphology to the bulk bending modulus. Overall, this study clearly demonstrated, for the first time, the importance of the nanoscale morphology in affecting/controlling the actuation behavior in IPMC systems. / Ph. D.