No description available.

The current, commercially available, press and sinter Al-Mg-Si-Cu alloys are based on wrought or cast alloy compositions and have not been tailored for the press and sinter process. The limited development of the Al-Mg-Si-Cu alloys for the press and sinter process can be partly attributed to a poor understanding of the effects of processing conditions on the sintering behaviour. The primary objective of this work was to investigate and understand the effects of processing conditions on the sintering behaviour of Al-Mg-Si-Cu-(Sn) alloys. Dilatometry was used in conjunction with other experimental techniques to elucidate and understand the expansion and shrinkage events that occur during the liquid-phase sintering of Al-Mg-Si-Cu-(Sn) powder metallurgy alloys. Samples were uni-axially pressed from elemental metal powder blends, de-waxed, and then sintered in a horizontal push-rod dilatometer to record the dimensional changes in the pressing direction. The processing conditions examined included the alloy composition, temperature, green density and atmosphere. A liquid forms during heating due to reactions between the alloying elements and the aluminium. This liquid is initially non-wetting on the oxide layer of the aluminium particles, resulting in separation of the particles, which is manifested by expansion of the sample. The oxide is reduced as sintering progresses, alleviating the non-wetting conditions. When more liquid forms, further expansion occurs, despite the improved wetting conditions. It is proposed that atmospheric oxygen and/or nitrogen can react with the liquid, forming a solid phase (‘shell’) at the liquid-vapour interfaces. These shells prevent the liquid from wetting the particles, resulting in further expansion and preventing shrinkage. Unbalanced diffusivities (the Kirkendall effect) between the aluminium and silicon contribute to the expansion. A mechanism is proposed to account for the transition to shrinkage, whereby the shells at the liquid-vapour interface rupture when there is a rapid increase in the volume of contained liquid. The liquid then flows out and over the shells, onto the aluminium substrate, causing shrinkage. Magnesium and nitrogen delay the transition to shrinkage by facilitating nitride shell formation at the solid-liquid interface. Silicon and tin cause an earlier transition to shrinkage by increasing the liquid volume. In addition, tin promotes shrinkage by segregating to the liquid-vapour interfaces, limiting the thickness of the shells at the liquid-vapour interfaces. The two dominant liquid-phase shrinkage mechanisms during the sintering of Al-Mg-Si-Cu-(Sn) alloys are rearrangement and pore-filling. Contact-flattening is not a dominant shrinkage mechanism, but may occur concurrently with the other mechanisms. If contact flattening occurs, a decrease in the pressure of isolated pores increases the total shrinkage rate. Nitrogen increases the shrinkage rate during rearrangement by restricting grain-growth. Magnesium increases the shrinkage rate during rearrangement by reducing the solid-liquid interface energy. Magnesium and nitrogen are essential for the formation of nitride within isolated pores, which decreases the pore pressure and increases the contribution of contact-flattening on the total shrinkage rate. Silicon reduces the beneficial influence of magnesium during rearrangement by diluting the magnesium content in the liquid. Silicon increases the pore-filling rate due to an increase in the liquid volume. Magnesium increases the pore-filling rate by facilitating aluminium nitride formation within isolated pores and by increasing the pore-filling. Tin additions can decrease the pore-filling rate due to its segregation to the liquid-vapour interface, limiting the consumption of nitrogen within isolated pores.

Thesis (M.S.)--University of Nevada, Reno, 2008. / "August 2008." Includes bibliographical references (leaves 72-82). Online version available on the World Wide Web.

Thesis (Ph. D.)--Worcester Polytechnic Institute. / Keywords: green-state P/M parts; inverse algorithm; conductivity-density relationship; nondestructive testing. Includes bibliographical references (p. 142-148).

Thesis (Ph. D.)--Drexel University, 2005. / Includes abstract and vita. Includes bibliographical references (leaves 120-127).

Thesis (M.S.)--Michigan State University. Materials Science and Engineering, 2008. / Title from PDF t.p. (viewed on Aug. 7, 2009) Includes bibliographical references (p. 151-159). Also issued in print.

Thesis (M.S.)--Worcester Polytechnic Institute. / Includes bibliographical references (leaves 48-51).

Thesis (Ph. D.)--University of Washington, 2005. / Vita. In title, "tm" is subscript. Includes bibliographical references (leaves 145-151).

Thesis (M.S.)--University of Wisconsin--Madison, 1968. / eContent provider-neutral record in process. Description based on print version record. Includes bibliographical references.

Thesis (M.S.)--University of Wisconsin--Madsion, 1983. / Typescript. eContent provider-neutral record in process. Description based on print version record. Includes bibliographical references (leaves 131-136).