Silica is a common silicon dioxide (SiO2) that can be crystalline or non-crystalline (amorphous). Amorphous silica is considered to be less hazardous than crystalline silica. Three dominant crystalline polymorphs exist, with silica quartz being the most common. Exposure to respirable crystalline silica (quartz) causes silicosis, a lung scarring disease. The aim of this study was to identify and quantify the silica exposure in respirable dust personal exposure samples, as well as in representative bulk samples which are large samples taken from the sources of airborne dust obtained from different mining and production plants involved in the production of titanium dioxide from beach sand. This is needed to determine the degree of risk of developing silicosis. Forty five workers employed in different mining and production plants participated in this study. Their eight-hour personal exposure to respirable particulate was determined. Personal respirable dust exposure samples and bulk samples were analyzed for silica by an accredited laboratory by means of X-ray diffraction based on NIOSH method 7500. Silica quartz was detected in personal respirable dust samples and bulk dust samples obtained from the mining and production plants, but amorphous silica was only detected in three personal exposure samples at the Slag plant and in the bulk sample obtained from the Roaster plant. All the silica quartz and amorphous silica concentrations in personal exposure samples were well below their respective exposure limits of 0.1 mg/m3 (quartz) and 3 mg/m3 (amorphous). No significant differences were found between the silica quartz concentrations in personal respirable exposure samples obtained from the mining ponds and the production plants, although a practical significance was found between some mining and production area personal exposure samples. The non-significant differences found between exposure concentrations and a practical significance suggest the necessity of involving a larger sample group in future. Other studies done in non-mining industries showed that some workers were over exposed to respirable silica dust. Compared to these findings the results of the present study showed the opposite, with respirable silica dust levels being below the South African action level and OEL. Further research, involving more samples, spread over a longer period of time, would probably be able to show a clear trend as to how quartz structures and exposure profiles change from the mining to the various production processes. Overexposure to silica quartz anywhere at the mine and production processes is considered unlikely, with the risk of developing silicosis being low. / Thesis (MSc (Occupational Hygiene))--North-West University, Potchefstroom Campus, 2013

Silica is a common silicon dioxide (SiO2) that can be crystalline or non-crystalline (amorphous). Amorphous silica is considered to be less hazardous than crystalline silica. Three dominant crystalline polymorphs exist, with silica quartz being the most common. Exposure to respirable crystalline silica (quartz) causes silicosis, a lung scarring disease. The aim of this study was to identify and quantify the silica exposure in respirable dust personal exposure samples, as well as in representative bulk samples which are large samples taken from the sources of airborne dust obtained from different mining and production plants involved in the production of titanium dioxide from beach sand. This is needed to determine the degree of risk of developing silicosis. Forty five workers employed in different mining and production plants participated in this study. Their eight-hour personal exposure to respirable particulate was determined. Personal respirable dust exposure samples and bulk samples were analyzed for silica by an accredited laboratory by means of X-ray diffraction based on NIOSH method 7500. Silica quartz was detected in personal respirable dust samples and bulk dust samples obtained from the mining and production plants, but amorphous silica was only detected in three personal exposure samples at the Slag plant and in the bulk sample obtained from the Roaster plant. All the silica quartz and amorphous silica concentrations in personal exposure samples were well below their respective exposure limits of 0.1 mg/m3 (quartz) and 3 mg/m3 (amorphous). No significant differences were found between the silica quartz concentrations in personal respirable exposure samples obtained from the mining ponds and the production plants, although a practical significance was found between some mining and production area personal exposure samples. The non-significant differences found between exposure concentrations and a practical significance suggest the necessity of involving a larger sample group in future. Other studies done in non-mining industries showed that some workers were over exposed to respirable silica dust. Compared to these findings the results of the present study showed the opposite, with respirable silica dust levels being below the South African action level and OEL. Further research, involving more samples, spread over a longer period of time, would probably be able to show a clear trend as to how quartz structures and exposure profiles change from the mining to the various production processes. Overexposure to silica quartz anywhere at the mine and production processes is considered unlikely, with the risk of developing silicosis being low. / Thesis (MSc (Occupational Hygiene))--North-West University, Potchefstroom Campus, 2013

Silicosis and coal worker's pneumoconiosis are serious occupational respiratory diseases associated with the coal mining industry and the inhalation of respirable dusts that contain crystalline silica. Silica exposure is an occupational health priority even when exposure has ceased or is below the occupational exposure limit (0.1 mg/m3). The objective of this study was to determine the individual contributions of the underground coal mining tasks to the total amount of respirable dust and respirable silica dust concentrations found in this environment. The tasks that were identified were continuous miner (CM) cutting, construction, the transfer point, tipping and roof bolting. Respirable dust sampling was conducted at the intake and return of each task, as well as at the intake and return of the section and the intake airway to the section. The five occupations that perform these tasks were also sampled to determine the personal exposure levels. Respirable dust concentrations and small concentrations of respirable silica dust were found in the intake airway and intake of the section, indicating that the air that enters the section is already contaminated. The respirable dust-generating hierarchy of the individual tasks was: transfer point>CM right cutting> CM left cutting> CM face cutting> construction> roof bolting > tipping. For respirable silica dust the hierarchy was: CM left cutting> construction> transfer point> CM right cutting. CM face cutting, tipping and roof bolting generated concentrations of below quantifiable levels. The personal exposures also differed and the eM and stamler operators had the highest exposure to respirable dust (3.417 ± 0.862 mg/m3) and respirable silica dust (0.179 ± 0.388 mg/m3) concentrations, respectively. Recommendations have been included for lowering the respirable dust and silica dust concentrations that are generated and that the workers are exposed to underground. / Thesis (M.Sc. (Occupational Hygiene))--North-West University, Potchefstroom Campus, 2010.

Silicosis and coal worker's pneumoconiosis are serious occupational respiratory diseases associated with the coal mining industry and the inhalation of respirable dusts that contain crystalline silica. Silica exposure is an occupational health priority even when exposure has ceased or is below the occupational exposure limit (0.1 mg/m3). The objective of this study was to determine the individual contributions of the underground coal mining tasks to the total amount of respirable dust and respirable silica dust concentrations found in this environment. The tasks that were identified were continuous miner (CM) cutting, construction, the transfer point, tipping and roof bolting. Respirable dust sampling was conducted at the intake and return of each task, as well as at the intake and return of the section and the intake airway to the section. The five occupations that perform these tasks were also sampled to determine the personal exposure levels. Respirable dust concentrations and small concentrations of respirable silica dust were found in the intake airway and intake of the section, indicating that the air that enters the section is already contaminated. The respirable dust-generating hierarchy of the individual tasks was: transfer point>CM right cutting> CM left cutting> CM face cutting> construction> roof bolting > tipping. For respirable silica dust the hierarchy was: CM left cutting> construction> transfer point> CM right cutting. CM face cutting, tipping and roof bolting generated concentrations of below quantifiable levels. The personal exposures also differed and the eM and stamler operators had the highest exposure to respirable dust (3.417 ± 0.862 mg/m3) and respirable silica dust (0.179 ± 0.388 mg/m3) concentrations, respectively. Recommendations have been included for lowering the respirable dust and silica dust concentrations that are generated and that the workers are exposed to underground. / Thesis (M.Sc. (Occupational Hygiene))--North-West University, Potchefstroom Campus, 2010.

Coal workers’ pneumoconiosis (CWP), commonly referred to as black lung, is a chronic lung disease that results from the inhalation and deposition of coal dust in the lungs. While this disease continues to afflict coal miners, its prevalence has steadily declined over three decades since 1970. Based on a voluntary X-ray surveillance program, conducted by the National Institute for Occupational Safety and Health (NIOSH), this downward trend, however, ended in 2000 and has actually begun to rise. The Mine Safety and Health Administration (MSHA) instituted a Comprehensive Initiative to “End Black Lung” to combat the reported upturn in black lung disease. Rulemaking, with the intent of strengthening respirable dust regulations, is a major part of this initiative. This thesis addresses a controversial aspect of the newly proposed rules – single-shift compliance sampling. Establishing new requirements for respirable dust compliance requires an understanding of both the accuracy and variability of measurements. Measurement variability is especially important in underground mining where the workplace is constantly moving and ventilation controls are continually changing. The results of a ventilation study performed in three underground coal mines are presented in this thesis. A total of 600 dust-concentration measurements were obtained in this study using Continuous Personal Dust Monitors (CPDMs). The data was analyzed to determine the variability associated with taking dust measurements in the mining workplace. The Johnson transformation was found to produce the best-fit distribution model for the data. This thesis summarizes the results of this study and presents a statistical procedure for establishing an exposure limit.

Following the promulgation of new permissible respirable dust standards by MSHA in 2014, new alternative rock dusts were created that combined the advantages of current industry applications while potentially reducing miner exposure to respirable dust. Research was performed to compare the explosion suppressing and ejection characteristics of three new types of rock dust to existing rock dust types. Explosion suppression tests were conducted in a 38-L chamber where pressures were recorded. Angle of ejection tests were conducted using a high explosive shock tube and high speed photography to determine angle of ejection and lift velocity. A comprehensive comparison of the results of these tests shows that these newly developed dusts have improved results for flame suppression and ejection when compared to typical wet dust applications.

The purpose of this thesis is to examine applications of thermal and laser-based methods to monitor airborne particulates in underground coal mines. Specifically, coal and mixed mineral mine dust, as well as, diesel particulate matter (DPM). These particulates have historically, and continue to have, significant health impacts on underground miners. Chapters 1 and 2 of this thesis concentrate on using a novel method of thermogravimetric analysis (TGA) to characterize respirable coal and mixed mineral mine dust and presents the results of this method being applied to samples collected in Appalachia coal mines. Appalachia has been a geographic "hotspot" for the rise in occupational lung disease amongst underground coal miners, which began in 1990's after decades of steady decline. This has led researchers to propose there could be something unique about the respirable dust composition in Appalachia coal mines, which resulted in the surge of lung disease cases; however, the knowledge base regarding the actual composition of respirable coal mine dust is limited. The results of this thesis show that most of the mass fraction of respirable Appalachia coal mine dust is not coal, but rather carbonates and non-carbonate minerals (i.e. silica and silicates). These findings are significant as many researchers now suspect silica and silicates to be the true culprit in the occupational lung disease of coal miners. DPM presents an additional occupational health hazard to underground coal miners where diesel equipment is used and is difficult to monitor due to its complex nature. In underground metal/non-metal mines, airborne DPM is regulated and monitored using carbon surrogates. However, due to the potential interference from coal-sourced carbon, DPM in coal mines is monitored only by taking samples at the tailpipe of each piece of equipment. This thesis aims to investigate the potential for a laser-based instrument, the FLIR Airtec, to be used in underground coal mines. In particular, what effect the coal dust will have on the instrument, as it measures DPM by way of elemental carbon (EC). The results of this study show that while the Airtec will not over-estimate coal-sourced EC, there could be some sampling artifacts associated with its operation in coal mines, which may inhibit its effectiveness. / Master of Science

The purpose of this thesis is to examine the potential of a novel method for analysis and characterization of coal mine dust. Respirable dust has long been an industry concern due to the association of overexposure leading to the development occupational lung disease. Recent trends of increased incidence of occupational lung disease in miners, such as silicosis and Coal Workers Pneumoconiosis, has shown there is a need for a greater understanding of the respirable fraction of dust in underground coal mines. This study will examine the development of a comprehensive standard methodology for characterization of respirable dust via thermogravimetric analysis (TGA). This method was verified with laboratory-generated respirable dust samples analogous to those commonly observed in underground coal mines. Results of this study demonstrate the ability of the novel TGA method to characterize dust efficiently and effectively. Analysis of the dust includes the determination of mass fractions of coal and non-coal, as well as mass fractions of coal, carbonate, and non-carbonate minerals for larger respirable dust samples. Characterization occurs through the removal of dust particulates from the filter and analysis with TGA, which continuously measures change in mass with specific temperature regions associated with chemical changes for specific types of dust particulates. Results obtained from the verification samples reveal that this method can provide powerful information that may help to increase the current understanding of the health risks linked with exposure to certain types of dust, specifically those found in underground coal mines. / Master of Science

It has long been known that chronic exposures to high concentrations of respirable coal mine dust can lead to the development of lung diseases such as Coal Worker's Pneumoconiosis, commonly referred to as "black lung", and silicosis. Since the mid-1990s, an alarming resurgence of diseases has been documented in central Appalachia, where underground mining often necessitates significant extraction of rock strata along with the thin seams of coal. These circumstances have prompted concern over if or how changing dust composition might be a factor in contemporary disease prevalence. Until now, the total mass concentration and quartz mass fraction of respirable dust have been regulated and monitored in US coal mines. Unfortunately, however, these two metrics alone do not paint a full picture of dust composition. Earlier work in the author's research group established a preliminary thermogravimetric analysis (TGA) method for coal mine dust. The method is intended to allow estimation of three key mass fractions of the dust from separate sources: coal from the coal strata being mined; non-carbonate minerals from the rock strata being mined or drilled; and carbonates that are primarly sourced from application of rock dust products to the mine floor or ribs. However, accuracy of the preliminary method was substantially limited by poor dust recovery from the fibrous filter media used for sample collection. This thesis includes two studies: The first study aims to establish an improved TGA method. It uses smooth polycarbonate (PC) filters for dust sampling and a modified thermal ramping routine. The method is verified using laboratory-generated respirable dust samples. In the second study, the improved TGA method is used to analyze 75 respirable mine dust samples, collected in 15 US mines. Replicate samples are also analyzed by scanning electron microscopy using energy dispersive X-ray (SEM-EDX). TGA and SEM-EDX results are compared to gain insights regarding the analytical methods and general trends in dust composition within and between mines. / Master of Science / It has long been known that chronic exposures to excessive respirable coal mine dust can lead to the development of lung diseases such as Coal Worker’s Pneumoconiosis (“Black Lung”) and silicosis. Disease rates in central Appalachia have shown an alarming and unexpected increase since the mid-1990s, despite declining dust concentrations evident from regulatory compliance monitoring data. Clearly, there is a need to better understand coal mine dust composition, which will require additional analytical methods. Thermogravimetric analysis (TGA) has been proposed as one possible method, because it should allow estimation of three key dust components from separate sources: coal from the coal strata being mined; non-carbonate minerals from the rock strata being mined or drilled; and carbonates from application of rock dust products to the mine floor and ribs. However, preliminary work with TGA showed limited accuracy, mostly due to sampling materials. In this thesis, two studies were performed. The first study aims to establish an improved TGA method using smooth, polycarbonate (PC) filters. The second study demonstrates the method on a large number of mine dust samples, and compares the results to those gained by an alternative method that uses electron microscopy.

This thesis describes the development and use of a computer-automated microscopy routine for characterization of respirable dust particles from coal mines. Respirable dust in underground coal mining environments has long been known to pose an occupational health hazard for miners. Typically following years of exposure, coal workers' pneumoconiosis (CWP) and silicosis are the most common disease diagnoses. Although dramatic reductions in CWP and silicosis cases were achieved across the US between about 1970-1999 through a combination of regulatory dust exposure limits, improved ventilation and dust abatement practices, a resurgence in disease incidence has been noted more recently – particularly in parts of Appalachia. To shed light on this alarming trend and allow for better understanding of the role of respirable dust in development of disease, more must be learned about the specific characteristics of dust particles and occupational exposures. This work first sought to develop an automated routine for the characterization of respirable dust using scanning electron microscopy with energy dispersive x-ray (SEM-EDX). SEM-EDX is a powerful tool that allows determination of the size, shape, and chemistry of individual particles, but manual operation of the instrument is very time consuming and has the potential to introduce user bias. The automated method developed here provides for much more efficient analysis – with a data capture rate that is typically 25 times faster than that of the manual method on which it was based – and also eliminates bias between users. Moreover, due to its efficiency and broader coverage of a dust sample, it allows for characterization of a larger and more representative number of particles per sample. The routine was verified using respirable dust samples generated from known materials commonly observed in underground coal mines in the central Appalachian region, as well as field samples collected in this region. This effort demonstrated that particles between about 1-9μm were accurately classified with respect to defined chemical categories, and suggested that analysis of 500 particles across a large area of a sample filter generally provides representative results. The automated SEM-EDX routine was then used to characterize a total of 210 respirable dust samples collected in eight Appalachian coal mines. The mines were located in three distinct regions (i.e., northern, mid-central and south-central Appalachia), which differed in terms of primary mining method, coal seam thickness and mining height, and coal and/or rock mineralogy. Results were analyzed to determine whether number distributions of particle size, aspect ratio, and chemistry classification vary between and within distinct mine regions, and by general sampling location categories (i.e., intake, feeder, production, return). Key findings include: 1) Northern Appalachian mines have relatively higher fractions of coal, carbonate, and heavy mineral particles than the two central Appalachian regions, whereas central Appalachian mines have higher fractions of quartz and alumino-silicate particles. 2) Central Appalachian mines tended to have more mine-to-mine variations in size, shape, and chemistry distributions than northern Appalachian mines. 3) With respect to particle size, samples collected in locations in the production and return categories have the highest percentages of very small particles (i.e., 0.94-2.0μm), followed by the feeder and then the intake locations. 4) With respect to particle shape, samples collected in locations in the production and return categories have higher fractions of particles with moderate (i.e., length is 1.5 to 3x width) to relatively high aspect ratios (i.e., length is greater than 3x width) compared to feeder and intake samples. 5) Samples with relatively high fractions of alumino-silicates have higher fractions of particles with moderate aspect ratios than samples with low alumino-silicate fractions. 6) Samples with relatively high fractions of quartz particles have higher fractions of particles with moderate aspect ratios and higher percentages of very small particles than samples with no identified quartz particles. 7) Samples with high fractions of carbonates have higher percentages of particles with relatively low aspect ratios (i.e., length and width are similar) than samples with no identified carbonate particles. / Master of Science