With the new advancements in the vibration control strategies and controllable actuator manufacturing, the semi-active actuators (dampers) are finding their way as an essential part of vibration isolators, particularly in vehicle suspension systems. This is attributed to the fact that in a semi-active system, the damping coefficients can be adjusted to improve ride comfort and road handling performances. The currently available semi-active damper technologies can be divided into two main groups. The first uses controllable electromagnetic valves. The second uses magnetorheological (MR) fluid to control the damping characteristics of the system. Leading automotive companies such as General Motors and Volvo have started to use semi-active actuators in the suspension systems of high-end automobiles, such as the Cadillac Seville and Corvette, to improve the handling and ride performance in the vehicle. But much more research and development is needed in design, fabrication, and control of semi-active suspension systems and many challenges must be overcome in this area. Particularly in the area of heavy vehicle systems, such as light armored vehicles, little related research has been done, and there exists no commercially available controllable damper suitable for the relatively high force and large displacement requirements of such application. As the first response to these requirements, this thesis describes the design and modeling of an in-house semi-active twin-tube shock absorber with an internal variable solenoid-actuated valve. A full-scale semi-active damper prototype is developed and the shock absorber is tested to produce the required forcing range. The test results are compared with results of the developed mathematical model. To gain a better understanding of the semi-active suspension controlled systems and evaluate the performance of those systems, using perturbation techniques this thesis provides a detailed nonlinear analysis of the semi-active systems and establishes the issue of nonlinearity in on-off semi-active controlled systems. Despite different semi-active control methods and the type of actuators used in a semi-active controlled system, one important practical aspect of all hydro-mechanical computer controlled systems is the response-time. The longest response-time is usually introduced by the actuator –in this case, controllable actuator – in the system. This study investigates the effect of response-time in a semi-active controlled suspension system using semi-active dampers. Numerical simulations and analytical techniques are deployed to investigate the issue. The performance of the system due to the response-time is then analyzed and discussed. Since the introduction of the semi-active control strategy, the challenge was to develop methods to effectively use the capabilities of semi-active devices. In this thesis, two semi-active control strategies are proposed. The first controller to be proposed is a new hybrid semi-active control strategy based on the conventional Rakheja-Sankar (R-S) semi-active control to provide better ride-handling quality for vehicle suspension systems as well as industrial vibration isolators. To demonstrate the effectiveness of this new strategy, the analytical method of averaging and the numerical analysis method are deployed. In addition, a one-degree-of-freedom test bed equipped with a semi-active magnetorheological (MR) damper is developed. The tests are performed using the MATLAB XPC-target to guarantee the real-time implementation of the control algorithm. The second controller is an intelligent fuzzy logic controller system to optimize the suspension performance. The results from this intelligent system are compared with those of several renowned suspension control methods such as Skyhook. It is shown that the proposed controller can enhance concurrently the vehicle handling and ride comfort, while consuming less energy than existing control methodologies. The key goal of this thesis is to employ the existing knowledge of the semi-active systems together with the new ideas to develop a semi-active suspension system. At the same time, development of an experimental simulation system for real-time control of an experimental test bed is considered. To achieve its goals and objectives, this research study combines and utilizes the numerical simulations and analytical methods, as well as lab-based experimental works. The challenge in this research study is to identify practical and industrial problems and develop proper solutions to those problems using viable scientific approaches.

With the new advancements in the vibration control strategies and controllable actuator manufacturing, the semi-active actuators (dampers) are finding their way as an essential part of vibration isolators, particularly in vehicle suspension systems. This is attributed to the fact that in a semi-active system, the damping coefficients can be adjusted to improve ride comfort and road handling performances. The currently available semi-active damper technologies can be divided into two main groups. The first uses controllable electromagnetic valves. The second uses magnetorheological (MR) fluid to control the damping characteristics of the system. Leading automotive companies such as General Motors and Volvo have started to use semi-active actuators in the suspension systems of high-end automobiles, such as the Cadillac Seville and Corvette, to improve the handling and ride performance in the vehicle. But much more research and development is needed in design, fabrication, and control of semi-active suspension systems and many challenges must be overcome in this area. Particularly in the area of heavy vehicle systems, such as light armored vehicles, little related research has been done, and there exists no commercially available controllable damper suitable for the relatively high force and large displacement requirements of such application. As the first response to these requirements, this thesis describes the design and modeling of an in-house semi-active twin-tube shock absorber with an internal variable solenoid-actuated valve. A full-scale semi-active damper prototype is developed and the shock absorber is tested to produce the required forcing range. The test results are compared with results of the developed mathematical model. To gain a better understanding of the semi-active suspension controlled systems and evaluate the performance of those systems, using perturbation techniques this thesis provides a detailed nonlinear analysis of the semi-active systems and establishes the issue of nonlinearity in on-off semi-active controlled systems. Despite different semi-active control methods and the type of actuators used in a semi-active controlled system, one important practical aspect of all hydro-mechanical computer controlled systems is the response-time. The longest response-time is usually introduced by the actuator –in this case, controllable actuator – in the system. This study investigates the effect of response-time in a semi-active controlled suspension system using semi-active dampers. Numerical simulations and analytical techniques are deployed to investigate the issue. The performance of the system due to the response-time is then analyzed and discussed. Since the introduction of the semi-active control strategy, the challenge was to develop methods to effectively use the capabilities of semi-active devices. In this thesis, two semi-active control strategies are proposed. The first controller to be proposed is a new hybrid semi-active control strategy based on the conventional Rakheja-Sankar (R-S) semi-active control to provide better ride-handling quality for vehicle suspension systems as well as industrial vibration isolators. To demonstrate the effectiveness of this new strategy, the analytical method of averaging and the numerical analysis method are deployed. In addition, a one-degree-of-freedom test bed equipped with a semi-active magnetorheological (MR) damper is developed. The tests are performed using the MATLAB XPC-target to guarantee the real-time implementation of the control algorithm. The second controller is an intelligent fuzzy logic controller system to optimize the suspension performance. The results from this intelligent system are compared with those of several renowned suspension control methods such as Skyhook. It is shown that the proposed controller can enhance concurrently the vehicle handling and ride comfort, while consuming less energy than existing control methodologies. The key goal of this thesis is to employ the existing knowledge of the semi-active systems together with the new ideas to develop a semi-active suspension system. At the same time, development of an experimental simulation system for real-time control of an experimental test bed is considered. To achieve its goals and objectives, this research study combines and utilizes the numerical simulations and analytical methods, as well as lab-based experimental works. The challenge in this research study is to identify practical and industrial problems and develop proper solutions to those problems using viable scientific approaches.

The diploma thesis deals with testing of sports car suspension. The aim is the testing of fast magnetorheological damper in semiactive suspension that corresponds to quarter car model. The fast magnetorheological damper has a response time 2 ms. If the response time is short enough (order of units miliseconds) it is possible (based on earlier simulations) to achieve improvement of driving safety (better stability of force of tyre on roadway) and comfort (reduction of vibrations). The thesis proves this statement with series of experiments.

Since their invention in the early 1900s, Tuned Vibration Absorbers (TVAs) have shown to be effective in suppressing vibrations of machines and structures. A vibration absorber is a vibratory subsystem attached to a primary system. It normally consists of a mass, a spring, and a damper. Mounted to the primary system, a TVA counteracts the motions of the primary system, "absorbing" the primary structure's vibrations. A conventional passive TVA, however, is only effective when it is tuned properly, hence, the name "tuned" vibration absorber. In many practical applications, inevitable off-tuning (or mistuning) of a TVA occurs because of the system's operating conditions or parameter changes over time. For example, the mass in a building floor could change by moving furnishings, people gathering, etc., which can "off-tune" TVAs. When TVAs are off-tuned, their effectiveness is sharply reduced. Moreover, the off-tuned TVAs can excessively amplify the vibration levels of the primary structures; therefore, not only rendering the TVA useless but also possibly causing damage to the structures. Off-tuning is one of the major problems of conventional passive TVAs. This study proposes a novel semiactive TVA, which strives to combine the best features of passive and active TVA systems. The semiactive TVA in this study includes a Magneto-Rheological (MR) damper that is used as a controllable damping element, for providing the real-time adjustability that is needed for improving the TVA performance. This study is conducted in two phases. The first phase provides a numerical investigation on a two-degree-of-freedom (2-DOF) numerical model in which the primary structure is coupled with a TVA. The numerical investigation considers four semiactive control methods for the MR TVAs, in addition to an equivalent passive TVA. These numerical models are optimally tuned using numerical optimization techniques to compare each TVA system. These tuned systems then serve as the basis for numerical parametric studies for further evaluation of their dynamic performance. The parametric study covers the effects of damping, as well as system parameter variations (off-tuning). The results indicates that semiactive TVAs are more effective in reducing the maximum vibrations of the primary structure and are more robust when subjected to off-tuning. Additionally, the numerical study identifies the "On-off Displacement-Based Groundhook control (on-off DBG)" as the most suitable control method for the semiactive TVA among control methods considered in this study. For the second phase of this study, an experimental study is performed on a test setup, which represents a 2-DOF structure model coupled with an MR TVA. Using this setup, a series of tests are conducted in the same manner as the numerical study to evaluate the performance of the semiactive TVA. The primary purposes of the experiment are to further evaluate the most promising semiactive control methods and to serve as a "proof-of-concept" of the effectiveness of this MR TVA for floor vibration applications. The results indicate that the semiactive TVA with displacement-based groundhook control outperforms the equivalent passive TVA in reducing the maximum vibrations of the primary structure. This confirms the numerical result that identifies on-off DBG control method as the "best" control method for the MR TVA among four semiactive control schemes considered. The experimental robustness study is also conducted, focusing on the dynamic performance of both the passive and the semiactive TVAs when the mass of the primary system changes (mass off-tuning). The mass of the primary system varied from -23 % to +23 % of its nominal value by adding and removing external masses. The experimental results show that the semiactive TVA is more robust to changes in the primary mass than the passive TVA. These results justify the benefits of the use of semiactive MR TVAs in structures, such as building floor systems. The off-tuning analysis further suggests that, in practice, semiactive TVAs should be tuned slightly less than their optimum in order to compensate for any added masses to the structure. Additionally, the lessons learned from the experimental study have paved the way for implementing the semiactive MR TVA on a test floor, which is currently in progress under a separate study. / Ph. D.