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Kinetic Studies For Dimethyl Ether And Diethyl Ether ProductionVarisli, Dilek 01 September 2007 (has links) (PDF)
Fast depletion of oil reserves necessitates the development of novel alternative
motor vehicle fuels. Global warming problems also initiated new research to develop new
fuels creating less CO2 emission. Nowadays, dimethyl ether (DME) and diethyl ether
(DEE) are considered as important alternative clean energy sources. These valuable
ethers are produced by the dehydration reaction of methanol and ethanol, respectively,
in the presence of acidic catalysts. Besides DEE, ethylene which is very important in
petrochemical industry, can also be produced by ethanol dehydration reaction.
In the first part of this study, the catalytic activity of tungstophosphoric acid
(TPA), silicotungstic acid (STA) and molybdophosphoric acid (MPA), which are well-known
heteropolyacids were tested in ethanol dehydration reaction. The activities of other solid
acid catalysts, such as Nafion and mesoporous aluminosilicate, were also tested in the
dehydration reaction of ethanol. In the case of DME production by dehydration of
methanol, activities of STA, TPA and aluminosilicate catalysts were tested. Among the
heteropolyacid catalysts, STA showed the highest activity in both ethanol and methanol
dehydration reactions. With an increase of temperature from 180oC to 250oC, Ethylene
selectivities increased while DEE selectivities decreased. Ethylene yield values over 0.70
were obtained at 250oC. The presence of water in the feed stream caused some reduction
in the activity of TPA catalyst. Very high DME yields were obtained using mesoporous
aluminosilicate catalyst at about 450oC.
The surface area of heteropolyacids are very low and they are soluble in polar
solvents such as water and alcohols. Considering these drawbacks of heteropolyacid
catalysts, novel mesoporous STA based high surface area catalysts were synthesized
following a hydrothermal synthesis route. These novel catalysts were highly stable and
they did not dissolve in polar solvents. The catalysts containing W/Si ratios of 0.19
(STA62(550)) and 0.34 (STA82(550)) have BJH surface area values of 481 m2/g and 210
m2/g, respectively, with pore size distributions ranging in between 2-15 nm. These
catalysts were characterized by XRD, EDS, SEM, TGA, DTA, DSC, FTIR and Nitrogen
Adsorption techniques and their activities were tested in ethanol dehydration reaction.
Calcination temperature of the catalysts was shown to be a very important parameter for
the activities of these catalysts. Considering the partial decomposition and proton lost of
the catalysts over 375oC, they are calcined at 350oC and 550oC before testing them in
ethanol dehydration reaction. The catalysts calcined at 350oC showed much higher
activity at temperature as low as 180oC. However, the catalysts calcined at 550oC
showed activity over 280oC. Ethylene yield values approaching to 0.90 were obtained at
about 350oC with catalysts calcined at 350oC. DEE yield past through a maximum with an
increase in temperature indicating its decomposition to Ethylene at higher temperatures.
However, at lower temperatures (< / 300oC) Ethylene and DEE were concluded to be
formed through parallel routes. Formation of some acetaldehyde at lower temperatures
indicated a possible reaction path through acetaldehyde in the formation of DEE. DRIFTS
results also proved the presence of ethoxy, acetate and ethyl like species in addition to
adsorbed ethanol molecules on the catalyst surface and gave additional information
related to the mechanism.
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