Philosophiae Doctor - PhD

The topic of this thesis is synthesis and preparation of lead-free pizoceramic with perovskite structure, in particular potassium-sodium niobate (KNN). In theoretical part are described possibilities of KNN synthesis and of it’s shaping and sintering. Experimental part deals with three types of synthesis described in the theretical part – solid state reaction, hydrothermal synthesis, sol-gel synthesis, and subconsequentional shaping of prepared powders by uniaxial pressing, cold isostatic pressure method, sintering (classical in oven, in some cases SPS – spark plasma sintering) of such green body and their following properties like relative density, grain size or charge constant. Preparation of KNN powder by each described method took place, followed by shaping and sintering. Best properties were shown by SPS sintered samples, which reached the highest density and lowest grain growth.

The content of this thesis is about preparation and processing of lead-free piezoceramic materials with perovskite structure. Potassium sodium niobate (KNN) powder was prepared by solid state reaction (SSR) and liquid phase reaction (sol-gel reaction). The powders were formed by uniaxial and isostatic pressing and further sintered. The density, grain size and morphology were determined on the sintered samples. The powder, synthesised by SSR and sintered in a conventional furnace, was chosen as a standard. The maximum density achieved on samples after optimization of sintering cycle was 93 %TD. The sintering optimization involved a homogenization step at 950 °C, which promotes the correct development of the phase composition and microstructure, followed by sintering at 1120 °C. The same approach and sintering cycle were used for sintering the samples, prepared by sol-gel synthesis. The maximum density of the samples prepared by sol-gel reaction and sintered in a conventional way, was 92 %TD. For further comparison, both of the synthesised powders were sintered using SPS (spark plasma sintering), which increased their final density up to 97 %TD. The approximate value of the piezoelectric coefficient d33 (pC/N) has been measured on selected SSR samples with pure phase composition ((K0,5Na0,5)NbO3). The best measured value of d33 was around 100 pC/N.

This diploma thesis focuses on the syhnthesis of multicomponent ceramic system based on Ca-(Mn,Co)-O. The thesis is devided in theoretical and experimental part. The theoretical part is describing ceramic materials for thermoelectric application, preparation and synthesis of these materials and their processing. The experimental part is dealing with synthesis of ceramic powder which is processed to the porous ceramics. The properties of prepared porous ceramics are observed.

This doctoral thesis deals with properties of cathode materials for Lithium-Ion accumulators. The theoretical part consists of an overview of the cathode materials and a brief introduction into the very wide area of Lithium-Ion accumulators. The goal of this work was to study the LiCoO2 cathode material and to prepare some modifications of it by doping with other elements. This work was then extended with the study of the new generation of high-voltage cathode materials. The aim of this part was to study their synthesis, their physical and electrochemical properties and the influence of used electrolytes on their electrochemical stability. The work then focuses on the influence of doping these materials and the influence of another part of the battery – the separator – on the overall properties of these types of cathode materials. The results show that doping the LiCoO2 cathode material with sodium and potassium lead to an enhancement of some electrochemical properties as stability during cycling or stability at higher loads and also the long-term stability during aging is better. The LiNi0,5Mn1,5O4 high voltage material was synthetized in both its forms in comparable or even better quality compared with the results from foreign laboratories. The synthesis process was watched in-situ by SEM, thanks to which a unique study of the ongoing changes during synthesis was done. Also the best suitable electrolytes for this material were identified from the viewpoint of stability at high voltages, which is important for the future practical use. Doping of the material with chromium resulted in better stability and capacity both during cycling at standard conditions and at higher temperature and load. A significant impact of the separators on the overall electrochemical properties of the cathode materials was proved, which could be a big benefit for their future usage.

In this thesis, the focus is on studying BaZrO3-BaCeO3 based proton conductors due to that they represent very promising proton conductors to be used for Intermediate Temperature Solid Oxide Fuel Cells (ITSOFCs). Here, dense BaZr0.5Ce0.3Y0.2O3-δ (BZCY532) ceramics were selected as the major studied materials. These ceramics were prepared by different sintering methods and doping strategies. Based on achieved results, the thesis work can simply be divided into the following parts: 1) An improved synthesis method, which included a water-based milling procedure followed by a freeze-drying post-processing, was presented. A lowered calcination and sintering temperature for a Hf0.7Y0.3O2-δ (YSH) compound was achieved. The value of the relative density in this work was higher than previously reported data. It is also concluded that this improved method can be used for mass-production of ceramics. 2) As the solid-state reactive sintering (SSRS) represent a cost-effective sintering method, the sintering behaviors of proton conductors BaZrxCe0.8-xLn0.2O3-δ (x = 0.8, 0.5, 0.1; Ln = Y, Sm, Gd, Dy) during the SSRS process were investigated. According to the obtained results, it was found that the sintering temperature will decrease, when the Ce content increases from 0 (BZCLn802) to 0.3 (BZCLn532) and 0.7 (BZCLn172). Moreover, the radii of the dopant ions similar to the radii of Zr4+ or Ce4+ ions show a better sinterability. This means that it is possible to obtain dense ceramics at a lower temperature. Moreover, the conductivities of dense BZCLn532 ceramics were determined. The conductivity data indicate that dense BZCY532 ceramics are good candidates as either oxygen ion conductors or proton conductors used for ITSOFCs. 3) The effect of NiO on the sintering behaviors, morphologies and conductivities of BZCY532 based electrolytes were systematically investigated. According to the achieved results, it can be concluded that the dense BZCY532B ceramics (NiO was added during ball-milling before a powder mixture calcination) show an enhanced oxygen and proton conductivity. Also, that BZCY532A (NiO was added after a powder mixture calcination) and BZCY532N (No NiO was added in the whole preparation procedures) showed lower values. In addition, dense BZCY532B and BZCY532N ceramics showed only small electronic conductivities, when the testing temperature was lower than 800 ℃. However, the BZCY532A ceramics revealed an obvious electronic conduction, when they were tested in the range of 600 ℃ to 800 ℃. Therefore, it is preferable to add the NiO powder during the BZCY532 powder preparation, which can lower the sintering temperature and also increase the conductivity. 4) Dense BZCY532 ceramics were successfully prepared by using the Spark Plasma Sintering (SPS) method at a temperature of 1350 ℃ with a holding time of 5 min. It was found that a lower sintering temperature (&lt; 1400 ℃) and a very fast cooling rate (&gt; 200 ℃/min) are two key parameters to prepare dense BZCY532 ceramics. These results confirm that the SPS technique represents a feasible and cost-effective sintering method to prepare dense Ce-containing BaZrO3-BaCeO3 based proton conductors. 5) Finally, a preliminary study for preparation of Ce0.8Sm0.2O2-δ (SDC) and BZCY532 basedcomposite electrolytes was carried out. The novel SDC-BZCY532 based composite electrolytes were prepared by using the powder mixing and co-sintering method. The sintering behaviors, morphologies and ionic conductivities of the composite electrolytes were investigated. The obtained results show that the composite electrolyte with a composition of 60SDC-40BZCY532 has the highest conductivity. In contrast, the composite electrolyte with a composition of 40SDC-60BZCY532 shows the lowest conductivity. In summary, the results show that BaZrO3-BaCeO3 based proton-conducting ceramic materials represent very promising materials for future ITSOFCs electrolyte applications. / <p>QC 20150423</p>