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Active flow control at a 1.5-stage low-speed research compressor with varying rotor tip clearanceKünzelmann, M., Urban, R., Mailach, R., Vogeler, K. 03 June 2019 (has links)
The stable operating range of axial compressors is limited by the onset of rotating stall
and surge. Mass injection upstream of the tip of an axial compressor rotor is a stability enhancement
approach which can be effective in suppressing stall in tip-critical rotors, and thus increasing
the operating range of compressors. In this article, investigations on active flow
control related to the rotor tip gap sensitivity are discussed. The experiments were performed
in a 1.5-stage low-speed research compressor. Measurements at part speed (80 per cent) and full
speed (100 per cent) with varying injection rates are discussed. These tests were performed for
two rotor tip clearances of 1.3 per cent and 4.3 per cent of rotor blade tip chord. Results on the
compressor map, the flow field as well as transient measurements to identify the stall inception
are discussed. Supplementary, the numerical results are compared to the experiments based on
the configuration with the greatest benefit in operating range enhancement.
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The Effects of Various Inlet Distortion Profiles on Transonic Fan PerformanceBedke, Andrew Michael 13 April 2022 (has links)
An increased understanding of how inlet flow distortion affects transonic fans enables improved fan design and performance prediction. Inlet distortion refers to non-uniformities in the incoming flow properties. Complex inlet ducts in high performance aircraft result in distorted flow at the fan inlet. In this thesis, two studies were performed using Unsteady Reynolds-Averaged Navier Stokes (URANS) simulations. The first study focused on understanding how the transition abruptness between the clean and distorted sector in the inlet Pt profile as well as the circumferential extent of the distorted sector affect distortion transfer and generation through a transonic fan. Simulations on two main distortion sector sizes were carried out. For each sector size, variants with decreasing levels of transition abruptness were applied to the inlet of fan. Simulations were conducted at various operating points, ranging from choke to near-stall. Fourier-based distortion descriptors were used to quantify levels of distortion transfer and generation at various axial locations. It is shown that variations in rotor incidence occur as a result of the applied Pt distortion at the inlet. A less abrupt transition diminishes the local extrema in rotor incidence, which in turn reduces the amount of distortion transfer and generation through the rotor. The near-stall condition is affected most of all operating points considered, with a 23.4% average reduction in the amount of distortion transfer at any span. The size the inlet distorted sector affects the amount of distortion transfer and generation, particularly at the near-stall operating point. This is shown to be due to the dynamic response of the fan. The second study compared the mechanisms of stall inception for cases of both clean and distorted inlet flow. In each instance, the mechanism of stall inception is shown to be interactions between the detached bow shock and the tip clearance vortex. These interactions result in the formation of two vortices within the blade passage. The location and strength of these vortices affect the LE spillage in the adjacent blade rows. Stall inception occurs when the bow shock has moved far enough upstream to allow the resultant vortices from shock/tip clearance vortex interaction to pass in front of the leading edge. When inlet distortion is present, mass redistribution upstream of the fan results in variations in rotor incidence. Within the high incidence region, the bow shock is detached 3.9%-8.1% chord more than the clean inlet case, making LE spillage more severe. The rotating stall cell grows out of the stalled passages present at the near-stall operating point and ultimately extends 180° circumferentially and 18.7% span radially. Understanding the effects of distortion on the mechanisms of stall inception will allow appropriate steps to be taken to extend the stable operating range of modern commercial and high performance fans.
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AXIAL COMPRESSOR FLOW BEHAVIOR NEAR THE AERODYNAMIC STABILITY LIMITButler, Bradley D. 01 January 2014 (has links)
In this investigation, casing mounted high frequency response pressure transducers are used to characterize the flow behavior near the aerodynamic stability limit of a low speed single stage axial flow compressor. Time variant pressure measurements are acquired at discrete operating points up to the stall inception point and during the transition to rotating stall, for a length of time no shorter than 900 rotor revolutions. The experimental data is analyzed using multiple techniques in the time and frequency domains.
Experimental results have shown an increase in the breakdown of flow periodicity as the flow coefficient is reduced. Below a flow coefficient of 0.40 a two node rotating disturbance develops with a propagation velocity of approximately 23% rotor speed in the direction of rotation. During rotating stall, a single stall cell is present with a propagation velocity of approximately 35% rotor speed. The stall inception events present are indicative of a modal stall inception.
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Analysis of the Effects of Inlet Distortion on Stall Cell Formation in a Transonic Compressor Using CREATE-AV KestrelUnrau, Mikkel Andreas 01 December 2018 (has links)
Accurately predicting fan performance, including bounds of operation, is an important function of any Computational Fluid Dynamics (CFD) package. The presented research uses a CFD code developed as part of the Computational Research and Engineering Acquisition Tools and Environment (CREATE), known as Kestrel, to evaluate a single stage compressor at various operating conditions. Steady-state, single-passage simulations are carried out to validate capabilities recently added to Kestrel. The analysis includes generating speedlines of total pressure ratio and efficiency, as well as radial total temperature and total pressure profiles at two axial locations in the compressor at various operating conditions and fan speeds, and simulation data from the single-passage runs is compared to experimental data. Time-accurate, full annulus simulations are also carried out to capture and analyze the processes leading to stall inception for both uniform and distorted inlet conditions. The distortion profile used contains a 90 degree sector of lower total pressure at the inlet. The observed fan behavior at stall inception is compared to previous research, and it is concluded that the inlet distortion significantly changes the behavior of the part-span stall cells that develop after stall inception. Understanding the physical processes that lead to stall inception allows fan designers to design more robust fans that can safely take advantage of the better performance associated with operating closer to stall.
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Facilitating higher-fidelity simulations of axial compressor instability and other turbomachinery flow conditionsHerrick, Gregory Paul 03 May 2008 (has links)
The quest to accurately capture flow phenomena with length-scales both short and long and to accurately represent complex flow phenomena within disparately sized geometry inspires a need for an efficient, highidelity, multi-block structured computational fluid dynamics (CFD) parallel computational scheme. This research presents and demonstrates a more efficient computational method by which to perform multi-block structured CFD parallel computational simulations, thus facilitating higheridelity solutions of complicated geometries (due to the inclusion of grids for "small" flow areas which are often merely modeled) and their associated flows. This computational framework offers greater flexibility and user-control in allocating the resource balance between process count and wallclock computation time. The principal modifications implemented in this revision consist of a "multiple grid-block per processing core" software infrastructure and an analytic computation of viscous flux Jacobians. The development of this scheme is largely motivated by the desire to simulate axial compressor stall inception with more complete gridding of the flow passages (including rotor tip clearance regions) than has been previously done while maintaining high computational efficiency (i.e., minimal consumption of computational resources), and thus this paradigm shall be demonstrated with an examination of instability in a transonic axial compressor. However, the paradigm presented herein facilitates CFD simulation of myriad previously impractical geometries and flows and is not limited to detailed analyses of axial compressor flows. While the simulations presented herein were technically possible under the previous structure of the subject software, they were much less computationally efficient and thus not pragmatically feasible; the previous research using this software to perform three-dimensional, full-annulus, timeurate, unsteady, full-stage (with sliding-interface) simulations of rotating stall inception in axial compressors utilized tip clearance periodic models, while the scheme here is demonstrated by a simulation of axial compressor stall inception utilizing gridded rotor tip clearance regions. As will be discussed, much previous research --- experimental, theoretical, and computational --- has suggested that understanding clearance flow behavior is critical to understanding stall inception, and previous computational research efforts which have used tip clearance models have begged the question, "What about the clearance flows?". This research begins to address that question.
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