We present hereafter the development of the Liebherr Intelligent Hydraulic Cylinder, in which the hydraulic component is used as smart sensing element providing useful information for the system in which the cylinder is operated. The piston position and velocity are the most important signals derived from this new measuring approach. The performance under various load and temperature conditions (measured both on dedicated test facilities and in field in a real machine) will be presented. An integrated control electronics, which is performing the cylinder state processing, additionally allows the synchronized acquisition of external sensors. Providing comprehensive state information, such as temperature and system pressure, advanced control techniques or monitoring functions can be realized with a monolithic device. Further developments, trends and benefits for the system architecture will be briefly analyzed and discussed.

We present hereafter the development of the Liebherr Intelligent Hydraulic Cylinder, in which the hydraulic component is used as smart sensing element providing useful information for the system in which the cylinder is operated. The piston position and velocity are the most important signals derived from this new measuring approach. The performance under various load and temperature conditions (measured both on dedicated test facilities and in field in a real machine) will be presented. An integrated control electronics, which is performing the cylinder state processing, additionally allows the synchronized acquisition of external sensors. Providing comprehensive state information, such as temperature and system pressure, advanced control techniques or monitoring functions can be realized with a monolithic device. Further developments, trends and benefits for the system architecture will be briefly analyzed and discussed.