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Sulfate Resistance and Properties of Portland-limestone CementsRamezanianpour, Amir Mohammad 04 September 2012 (has links)
Portland-limestone cements (PLC) have been used in practice for a considerable period of time in several countries. In 2008, the CSA A3000 cements committee approved the addition of a new class of cement with up to 15% interground limestone. The CSA A23.1 concrete committee also approved the use of PLC in concrete in 2009. However, to date, due to uncertainty about the performance of Portland-limestone cements in sulfate environments, their use has not been allowed in sulfate exposures.
In this study, the sulfate resistance of five different Portland-limestone cements and their combinations with various amounts of supplementary cementitious materials (SCMs) were examined. Besides the standard tests performed at 23 °C, a modified version of the ASTM C1012 test was developed in this study (adopted in 2010 as CSA A3004-B) and used to investigate the possibility of thaumasite form of sulfate attack at 5 °C.
It was found for tests conducted at 23 °C that while 100% cement mixes deteriorated in sulfate exposure due to conventional sulfate attack, partially replacing the Portland cements and Portland-limestone cements with 30% or 50% slag was effective in making the mixes highly sulfate-resistant. In sulfate exposure at 5 °C, all of the 100% cement mortar bars failed the test and had completely disintegrated due to the formation of thaumasite. Partially replacing cement with 30% slag was effective in controlling the deterioration at 5 °C only for Portland cements and not Portland-limestone cements. However, all the combinations of the cements with 50% slag were resistant to the thaumasite form of sulfate attack.
In a parallel study, the hydration of Portland-limestone cements and the relationship between strength and porosity of mortar samples were examined. The results of hydration studies revealed that the limestone portion of Portland-limestone cements reacts with the alumina phases and produces carboaluminates, which contributes to the strength. As the limestone content of the cement increased, the shift in the optimum level of SCM providing maximum strength and minimum porosity was attributed to the availability of more alumina, which allowed more limestone to participate in the hydration reactions, forming additional carboaluminate hydrates.
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Slag cement mortar add bentonite in the study of anti-corrosionWang, Chong-Wei 08 February 2011 (has links)
In this study, we use the swelling characteristics of bentonite to discussion about the performance of bentonite mortar anti-seepage and the performance of resistance to sulfate. And add the AE water-reducing to improve its workability.
To compare with different rate of bentonite added at different ratio of AE water-reducing in the condition of Standard Test for Flow Table. We planning in different water-cement ratio (0.445,0.485,0.550) to test for its fresh properties and hardened properties, and discussion the effect by AE water-reducing on the marine engineering.
According to this study, adding bentonite will make the flow value dropped, and affecting the workability. Because of the positive ion exchange properties between bentonite and water will make it a high volume exchange rate, it means that absorption is high, so when the mixing time, the bentonite will form clumps, in this study, we add the AE water-reducing to improve.
After we add AE water-reducing, the absorption, compressive strength are increase, but we still had to pay attention to the ratio between bentonite and AE water-reducing, the strength of structure perhaps decrease if added too much bentonite.
This study can get the best positive effect when added ratio of 0.25% of bentonite to replaced cement.
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Characterization of high-calcium fly ash for evaluating the sulfate resistance of concreteKruse, Karla Anne 25 June 2012 (has links)
Concrete structures are often exposed to sulfates, which are typically found in groundwater and soils, in agricultural run-off, in industrial facilities, and in other source points. These sulfates may attack concrete and significantly shorten the service life of concrete due to reactions between sulfate ions and concrete constituents. These reactions form expansive and deleterious compounds that lead to cracking and spalling of the concrete. This reaction is a function of the sulfate solution but also the physical, chemical, and mineralogical properties of the cement and supplemental cementitious materials (SCMs). It is widely understood that the addition of some fly ashes, by-products of coal combustion power plants, improve the sulfate resistance of the concrete but some fly ash additions actually reduce the sulfate resistance. This project aims to understand this relationship between fly ash and sulfate resistance. Using sulfate testing results on mortar previously obtained at The University of Texas at Austin, this research evaluated the mineralogical, chemical, and physical characteristics of fly ash and attempted to link these measured characteristics (or combinations thereof) to sulfate resistance of concrete. / text
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Sulfate Resistance and Properties of Portland-limestone CementsRamezanianpour, Amir Mohammad 04 September 2012 (has links)
Portland-limestone cements (PLC) have been used in practice for a considerable period of time in several countries. In 2008, the CSA A3000 cements committee approved the addition of a new class of cement with up to 15% interground limestone. The CSA A23.1 concrete committee also approved the use of PLC in concrete in 2009. However, to date, due to uncertainty about the performance of Portland-limestone cements in sulfate environments, their use has not been allowed in sulfate exposures.
In this study, the sulfate resistance of five different Portland-limestone cements and their combinations with various amounts of supplementary cementitious materials (SCMs) were examined. Besides the standard tests performed at 23 °C, a modified version of the ASTM C1012 test was developed in this study (adopted in 2010 as CSA A3004-B) and used to investigate the possibility of thaumasite form of sulfate attack at 5 °C.
It was found for tests conducted at 23 °C that while 100% cement mixes deteriorated in sulfate exposure due to conventional sulfate attack, partially replacing the Portland cements and Portland-limestone cements with 30% or 50% slag was effective in making the mixes highly sulfate-resistant. In sulfate exposure at 5 °C, all of the 100% cement mortar bars failed the test and had completely disintegrated due to the formation of thaumasite. Partially replacing cement with 30% slag was effective in controlling the deterioration at 5 °C only for Portland cements and not Portland-limestone cements. However, all the combinations of the cements with 50% slag were resistant to the thaumasite form of sulfate attack.
In a parallel study, the hydration of Portland-limestone cements and the relationship between strength and porosity of mortar samples were examined. The results of hydration studies revealed that the limestone portion of Portland-limestone cements reacts with the alumina phases and produces carboaluminates, which contributes to the strength. As the limestone content of the cement increased, the shift in the optimum level of SCM providing maximum strength and minimum porosity was attributed to the availability of more alumina, which allowed more limestone to participate in the hydration reactions, forming additional carboaluminate hydrates.
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An Investigation into Durability Aspects of Geopolymer Concretes Based Fully on Construction and Demolition WasteOzcelikci, E., Yildirim, Gurkan, Alhawat, Musab M., Ashour, Ashraf, Sahmaran, M. 30 March 2023 (has links)
Yes / The focus of the construction industry has shifted towards the development of al-ternative, eco-friendly and green construction materials due to the energy-inefficient and carbon-intensive nature of Portland cement (PC) production and aggregate quarrying. Meanwhile, increased number of repetitive re-pair/renovation/maintenance activities and demolition operations for the end-of-life buildings generate significant amounts of construction and demolition waste (CDW). For the purposes of sustainability and upcycling wastes into high-value-added materials with improved greenness, components from CDW streams can be used in producing geopolymer concretes without using PC and natural aggre-gates, given the rich aluminosiliceous nature of CDW components. The focus of current work is therefore on the analysis of durability of aspects (i.e., drying shrinkage and resistance against sulfate attack, cyclic freezing-thawing, and chlo-ride penetration) of geopolymer concretes made entirely of CDW. Different types of bricks, tile, concrete, and glass were used in mixed form as precursors for ge-opolymerization while different-size grains of waste concrete were used as recy-cled aggregates. As alkali activators, sodium hydroxide, calcium hydroxide and sodium silicate were used. In a companion mixture, CDW-based precursors were replaced with slag and class-F fly ash. Results showed that sulfate and cyclic freeze-thaw exposure did not cause any noticeable weight and compressive strength loss in CDW-based geopolymer concretes, while chloride penetration was found comparable to PC-based concrete. While drying shrinkage was found high in entirely CDW-based geopolymer concrete and resulted in surface mi-crocracks, it was possible to lower the drying shrinkage substantially via substi-tution of CDW-based precursors with fly ash and slag. / The authors also wish to thank the support of Scientific and Technical Research Council (TUBITAK) of Turkey provided under projects: 218M102 and 117M447. / This paper is from the fib Symposium 2023, Building for the future: Durable, Sustainable, Resilient. 5-7 Jun, Istanbul, Turkey.
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Synthesis of portland cement and calcium sulfoaluminate-belite cement for sustainable development and performanceChen, Irvin Allen 01 June 2010 (has links)
Portland cement concrete, the most widely used manufactured material in the world, is made primarily from water, mineral aggregates, and portland cement. The production of portland cement is energy intensive, accounting for 2% of primary energy consumption and 5% of industrial energy consumption globally. Moreover, Portland cement manufacturing contributes significantly to greenhouse gases and accounts for 5% of the global CO2 emissions resulting from human activity. The primary objective of this research was to explore methods of reducing the environmental impact of cement production while maintaining or improving current performance standards. Two approaches were taken, 1.) incorporation of waste materials in portland cement synthesis, and 2.) optimization of an alternative environmental friendly binder, calcium
sulfoaluminate-belite cement. These approaches can lead to less energy consumption, less emission of CO2, and more reuse of industrial waste materials for cement manufacturing. In the portland cement part of the research, portland cement clinkers conforming to the compositional specifications in ASTM C 150 for Type I cement were successfully synthesized from reagent-grade chemicals with 0% to 40% fly ash and 0% to 60% slag incorporation (with 10% intervals), 72.5% limestone with 27.5% fly ash, and 65% limestone with 35% slag. The synthesized portland cements had similar early-age hydration behavior to commercial portland cement. However, waste materials significantly affected cement phase formation. The C3S–C2S ratio decreased with increasing amounts of waste materials incorporated. These differences could have implications on proportioning of raw materials for cement production when using waste materials. In the calcium sulfoaluminate-belite cement part of the research, three calcium sulfoaluminate-belite cement clinkers with a range of phase compositions were successfully synthesized from reagent-grade chemicals. The synthesized calcium sulfoaluminate-belite cement that contained medium C4A3 S and C2S contents showed good dimensional stability, sulfate resistance, and compressive strength development and was considered the optimum phase composition for calcium sulfoaluminate-belite cement in terms of comparable performance characteristics to portland cement. Furthermore, two calcium sulfoaluminate-belite cement clinkers were successfully synthesized from natural and waste materials such as limestone, bauxite, flue gas desulfurization sludge, Class C fly ash, and fluidized bed ash proportioned to the optimum calcium sulfoaluminate-belite cement synthesized from reagent-grade chemicals. Waste materials composed 30% and 41% of the raw ingredients. The two calcium sulfoaluminate-belite cements synthesized from natural and waste materials showed good dimensional stability, sulfate resistance, and compressive strength development, comparable to commercial portland cement. / text
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Sulfatna otpornost betona na bazi recikliranog agregata / Sulfate resistance of concrete with recycled aggregate concreteBulatović Vesna 24 October 2017 (has links)
<p>U disertaciji su prikazani rezultati sopstvenog eksperimentalnog<br />istraživanja sulfatne otpornosti betona sa recikliranim agregatom.<br />Istraživanje je zasnovano na komparativnoj analizi dve grupe betona koje<br />se razlikuju u krupnom agregatu, a u okviru kojih su varirani dve vrste<br />cementa i dva vodocementna faktora. Sulfatna otpornost je proveravana<br />nakon 3 i 6 meseci boravka u 5% Na2SO4 i u 5% MgSO4. Na očvrslom betonu<br />ispitivani su kapilarno upijanje vode, promena dužine uzoraka, čvrstoća<br />pri pritisku i urađene su mikrostrukturne analize: MIP, SEM, BSE/EDS,<br />XRD i FTIR. Istaknuto je da se primenom krupnog agregata od recikliranog<br />betona i veziva odgovarajućeg mineraloškog sastava mogu dobiti<br />konstrukcijski betoni, odnosno betoni sa zadovoljavajućim mehaničkim<br />karakteristikama, ali i sa zadovoljavajućom trajnošću sa aspekta<br />sulfatne korozije.</p> / <p>This paper presents the experimental research results of the sulphate resistance of<br />concrete with recycled aggregate. The research is based on a comparative analysis of<br />two groups of concrete that differ in coarse aggregate types. Within these two concrete<br />groups, two types of cement of the same class and two water/cement ratios have been<br />varied. Sulphate resistance was examined after 3 and 6 months of immersion in 5%<br />Na2SO4 and 5% MgSO4. Capillary water absorption, sample length change and<br />compressive strength were studied in hardened concrete and the following<br />microstructural analyzes were performed: MIP, SEM, BSE/EDS, XRD and FTIR. It has<br />been found that structural concrete with apppropriate mechanical properties as well as<br />with satisfactory durability from the aspect of sulphate corrosion can be obtained by<br />combination of a coarse recycled concrete aggregate and a binder of an appropriate<br />mineralogical composition.</p>
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