This thesis deals with the design of electrical machine for direct drive of cascade liquid pumping system. At the beginning a suitable type of electrical machine and some of its basic parameters are selected. Finally, the 4 pole three phase induction machine powered by alternating voltage 3x400 V was chosen. After that complete design is made with respect to all specified requirements. The designed machine is analyzed with the use of ANSYS Maxwell and RMxprt software. The main outcome of the thesis are dimensional sketches of the engine that will be used as the basis for the production of the prototype.

The purpose of this thesis has been to convert two softwares called TPCAD (Three Phase Induction Machine Computer Aided Desing) and SPCAD (Single Phase Induction Machine Computer Aided Design) developed earlier for the design and analysis of three and single phase induction machines to meet the needs of motor manufacturing industry so that they can be run in windows environment. Furthermore, it was aimed to include features such as double cage motor analysis and design, to provide a facility designed motor lamination can be drawn for the user to see and facilitate sharing the designed lamination with other professional programs such as finite element analysis or thermal analysis etc. As a result of this study, a user friendly design tool facilitating the design process of induction motors has been upgraded by using C++ Microsoft Visual Studio .Net programming language. TPCAD and SPCAD are tested with different commercial motors. The results show that the full load performance calculations are within the range of 5% error for both programs. However, starting performance calculation errors are within 10% for TPCAD, and 8% for SPCAD.

This thesis describes new methods of evaluating the efficiency of three-phase induction machines using synthetic loading. Synthetic loading causes the induction machine to draw full-load current without the need to connect a mechanical load to the machine's drive shaft. The synthetic loading methods cause the machine to periodically accelerate and decelerate, producing an alternating motor-generator action. This action causes the machine, on average over each synthetic loading cycle, to operate at rated rms current, rated rms voltage and full-load speed, thereby producing rated copper losses, iron loss and friction and windage loss. The excitation voltages are supplied from a PWM inverter with a large capacity DC bus capable of supplying rated rms voltage. The synthetic loading methods of efficiency evaluation are verified in terms of the individual losses in the machine by using a new dynamic model that accounts for iron loss and all parameter variations. The losses are compared with the steady-state loss distribution determined using very accurate induction machine parameters. The parameters were identified using a run-up-to-speed test at rated voltage and the locked rotor and synchronous speed tests conducted with a variable voltage supply. The latter tests were used to synthesise the variations in stator leakage reactance, magnetising reactance and the equivalent iron loss resistance over the induction machine's speed range. The run-up-to-speed test was used to determine the rotor resistance and leakage reactance variations over the same speed range. The test method results showed for the first time that the rotor leakage reactance varied in the same manner as the stator leakage and magnetising reactances with respect to current. When all parameter variations are taken into account there is good agreement between theoretical and measured results for the synthetic loading methods. The synthetic loading methods are applied to three-phase induction machines with both single- and double-cage rotors to assess the effect of rotor parameter variations in the method. Various excitation waveforms for each method were used and the measured and modelled efficiencies compared to conventional efficiency test results. The results verify that it is possible to accurately evaluate the efficiency of three-phase induction machines using synthetic loading.