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Transducers utilizing single crystal piezoelectrics as the active elements have been shown to exhibit broader operating bands, higher response levels, and higher power efficiency than transducers using piezoceramics while also reducing the size and mass of the transducer (Moffett et al., J. Acoust. Soc. Am., 2007). The key to these high performance characteristics is the piezocrystal's inherent high electromechanical coupling coefficient. One potential application is to replace multiple narrowband piezoceramic transducers with a single broadband piezocrystal transducer which reduces the system's weight and size. This is very important for the new generation of smaller and power efficient unmanned underwater vehicles (UUVs). A third application is for use in very broadband communication networks. The work presented here focuses specifically on the design, modeling, and construction of Tonpilz transducers using piezoelectrics as the active material. The modeling includes lumped element and finite element analysis to approximate the performance of these transducers. These models serve as the main structure of an overall iterative design process. The objective of this research is to compare the performance characteristics of a piezocrystal and a piezoceramic Tonpilz transducer and to validate the models by comparing the model predictions with experimental results. / text

The work presented in this thesis investigates novel transducer implementations that take advantage of directional sensing and generation of acoustic waves. These transducers are conceived by exploiting a Fourier-based design methodology. The proposed devices find application in the broad field of Structural Health Monitoring (SHM), which is a very active research area devoted to the assessment of the structural integrity of critical components in aerospace, civil and mechanical systems. Among SHM schemes, Guided Waves (GWs) testing has emerged as a prominent option for inspection of plate-like structures using permanently attached piezoelectric transducers. GWs-based methods rely on the generation and sensing of elastic waves to evaluate structural integrity. They offer an effective method to estimate location, severity and type of damage. It is widely acknowledged among the GWs-SHM community that effective monitoring of structural health is facilitated by sensors and actuators designed with ad hoc engineered capabilities. The objective of this research is to design innovative piezoelectric transducers by specifying their electrode patterns in the Fourier domain. Taking advantage of the Fourier framework, transducer design procedures are outlined and tailored to relevant SHM applications, such as (i) directional actuation and sensing of GWs, (ii) simultaneous sensing of multiple strain components with a single device, and (iii) estimation of the location of impact sites on structural components. The proposed devices enable significant reductions in cost, hardware, and power requirements for advanced SHM schemes when compared to current technologies.

Non-destructive testing (NDT) techniques are critical to ensure integrity and safety of engineered structures. Structural health monitoring (SHM) is considered as the next step in the field enabling continuous monitoring of structures. The first part of the thesis concerns NDT and SHM using guided waves in plates, or Lamb waves, to perform imaging of plate structures. The imaging is performed using a fixed active array setup covering a larger area of a plate. Current methods are based on conventional beamforming techniques that do not efficiently exploit the available data from the small arrays used for the purpose. In this thesis an adaptive signal processing approach based on the minimum variance distortionless response (MVDR) method is proposed to mitigate issues related to guided waves, such as dispersion and the presence of multiple propagating modes. Other benefits of the method include a significant increase in resolution. Simulation and experimental results show that the method outperforms current standard processing techniques. The second part of the thesis addresses transducer design issues for resonant ultrasound inspections. Resonant ultrasound methods utilize the shape and frequency of the object's natural modes of vibration to detect anomalies. The method considered in the thesis uses transducers that are acoustically coupled to the inspected structures. Changes in the transducer's electrical impedance are used to detect defects. The sensitivity that can be expected from such a setup is shown to highly depend on the transducer resonance frequency, as well as the working frequency of the instrument. Through simulations and a theoretical argumentation, optimal conditions to achieve high sensitivity are given.