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This work is intended to contribute with knowledge to the area of electic motorsfor propulsion in the vehicle industry. This is done by first studying the differentelectric motors available, the motors suitable for vehicle propulsion are then dividedinto four different types to be studied separately. These four types are thedirect current, induction, permanent magnet and switched reluctance motors. Thedesign and construction are then studied to understand how the different typesdiffer from each other and which differences that are of importance when it comesto vehicle propulsion. Since the amount of available data about different electricmotors turned out to be small a tool was developed to use for collecting data fromthe sources available which can be for instance product sheets or articles with informationabout electric motors. This tool was then used to collect data that wasused to create models for the different motor types. The created motor models foreach motor type could then be used for simulating vehicles to investigate how thespecific motor is suited for different vehicles and applications. The work also containsa summary of different electric motor comparison studies which makes it agood source of information during motor type selection in the process of designingan electric vehicle.

Este trabalho apresenta a contribuição obtida no desenvolvimento de um Gerador de Eletricidade Híbrido (HYBRIDGEN), com tecnologia nacional, focado nos sistemas de terceira geração de energia elétrica híbrido, composto por um módulo de células a combustível tipo PEMFC, associado a um acumulador chumbo ácido. Mostra-se também a sua capacidade de operar em modo contínuo, carga com demanda variável e fator de carga inferior a 50%. Foram abordados quatro temas principais. O primeiro refere-se a um estudo para a melhoria da eficácia na conversão de energia em corrente contínua (cc), ao regular o potencial de saída do conversor cc-cc. A energia é proveniente do módulo de célula a combustível de 1 kWe, equipado com sistema térmico de refrigeração e sistema de alimentação de gases, aqui denominados MCC1. Para tal, foi construído o modelo matemático do sistema conversor de corrente contínua (sistema conversor cc-cc), com solução suportada em equações diferenciais algébricas, ensaios no MCC1, bem como em simulação computacional no programa MATLAB7®. O segundo tema refere-se ao desenvolvimento do projeto e montagem do protótipo do HYBRIDGEN devido à inexistência no mercado brasileiro de um equipamento com as características necessárias tanto para a pesquisa, quanto para uso comercial. Desenvolveu-se uma placa controladora para o acumulador (PCC), os esquemas elétricos, os barramentos e o sistema de relés. Também foi utilizado o MCC1 em desenvolvimento pelo IPEN e ELECTROCELL® com tecnologia 100% nacional. O HYBRIDGEN foi instalado em um sistema móvel. O terceiro tema refere-se à análise de estabilidade do modelo matemático do sistema conversor cc-cc. Utilizou-se de quatro testes de estabilidade, sendo: 1 - pela Resposta em Frequência ao utilizar o Teorema do Mapeamento, de Nyquist; 2 - Lugar das Raízes, de Nyquist; 3 - função de teste Degrau, em pontos de operação e, 4 - função de teste Impulso, em pontos de operação. Por fim, apresentaram-se os resultados dos ensaios de potencial e corrente de uma célula a combustível unitária de 25 cm2, do MCC1, e do HYBRIDGEN. No desenvolvimento dos primeiros testes o MCC1 atingiu 704,55 We, (potência considerada condição predominante de operação). A seguir, demonstrou-se a capacidade do HYBRIDGEN para simultaneamente: alimentar cargas em corrente contínua; carregar o acumulador de 45 Ah; alimentar o inversor de 2 kWe e o autotransformador, para fornecer energia a equipamentos em 12Vcc, 127 Vac e 220Vac, 60 Hz, todos num total de 819,52 We. Esses resultados foram obtidos mesmo com limitações na refrigeração ventilada do MCC1, observadas no decorrer dos testes. Assim, o HYBRIDGEN se mostrou viável tecnicamente, e com grande potencial de uso. / This work presents the contribution obtained by the development of the Hybrid Electric Power Generation System (HYBRIDGEN), with Brazilian technology, focused on third generation hybrid system, composed of the fuel cell type PEMFC, associated with a lead acid battery, and shows its variable load demand continuous mode operate ability with load factor below 50%. Four main themes were addressed. The first refers to a study concerning the to direct current (DC) energy converting efficiency improvement to regulate the dc-dc converter output potential. Power comes from the 1 kWe fuel cell stack, equipped with thermal cooling system and gas supply system, here named MCC1. After that a dc-dc converter system mathematical model was built supported on differential algebraic equations solution, the MCC1 trials, as well as in MATLAB7® program computer simulation. The second theme concerns the HYBRIDGEN prototype project and assembly due to lack on equipment on the Brazilian market with the necessary features for both research and for commercial use. Then, a charge controller card (CCC), wiring diagrams, copper bus and relay system were developed. A MCC1 developed by IPEN and ELECTROCELL® with Brazilian technology was use. The HYBRIDGEN can be installed in a mobile system. The third refers to a study concerning the stability analysis of the dc-dc converter system mathematical model. Four stability tests were addressed, namely: 1- The Frequency Response was used the Nyquist Mapping Theorem, 2 - The Nyquist Root Locus , 3 - The Step Test Function on operating points, and 4 - The Impulse Test Function on operating points. Finally, experiments with a 25 cm2 fuel cell unit, the MCC1 module and the HYBRIDGEN were carried out to, potential and current results. In the first MCC1 tests delivered a power output of 704.55 W (considered dominant operation power). Then, it was demonstrated the HYBRIDGEN ability to 819.52 We supply power, simultaneously: direct current loads, charge a 45Ah battery, a 2 kWe inverter and the autotransformer to supply power 12 Vcc, 127Vac, 220Vac, 60 Hz equipment. These results were achieved despite the MCC1 limit in the cooling system observed during the tests. Then, the HYBRIDGEN could be demonstrated technically feasible, and leading to great potential uses.

Este trabalho apresenta a contribuição obtida no desenvolvimento de um Gerador de Eletricidade Híbrido (HYBRIDGEN), com tecnologia nacional, focado nos sistemas de terceira geração de energia elétrica híbrido, composto por um módulo de células a combustível tipo PEMFC, associado a um acumulador chumbo ácido. Mostra-se também a sua capacidade de operar em modo contínuo, carga com demanda variável e fator de carga inferior a 50%. Foram abordados quatro temas principais. O primeiro refere-se a um estudo para a melhoria da eficácia na conversão de energia em corrente contínua (cc), ao regular o potencial de saída do conversor cc-cc. A energia é proveniente do módulo de célula a combustível de 1 kWe, equipado com sistema térmico de refrigeração e sistema de alimentação de gases, aqui denominados MCC1. Para tal, foi construído o modelo matemático do sistema conversor de corrente contínua (sistema conversor cc-cc), com solução suportada em equações diferenciais algébricas, ensaios no MCC1, bem como em simulação computacional no programa MATLAB7®. O segundo tema refere-se ao desenvolvimento do projeto e montagem do protótipo do HYBRIDGEN devido à inexistência no mercado brasileiro de um equipamento com as características necessárias tanto para a pesquisa, quanto para uso comercial. Desenvolveu-se uma placa controladora para o acumulador (PCC), os esquemas elétricos, os barramentos e o sistema de relés. Também foi utilizado o MCC1 em desenvolvimento pelo IPEN e ELECTROCELL® com tecnologia 100% nacional. O HYBRIDGEN foi instalado em um sistema móvel. O terceiro tema refere-se à análise de estabilidade do modelo matemático do sistema conversor cc-cc. Utilizou-se de quatro testes de estabilidade, sendo: 1 - pela Resposta em Frequência ao utilizar o Teorema do Mapeamento, de Nyquist; 2 - Lugar das Raízes, de Nyquist; 3 - função de teste Degrau, em pontos de operação e, 4 - função de teste Impulso, em pontos de operação. Por fim, apresentaram-se os resultados dos ensaios de potencial e corrente de uma célula a combustível unitária de 25 cm2, do MCC1, e do HYBRIDGEN. No desenvolvimento dos primeiros testes o MCC1 atingiu 704,55 We, (potência considerada condição predominante de operação). A seguir, demonstrou-se a capacidade do HYBRIDGEN para simultaneamente: alimentar cargas em corrente contínua; carregar o acumulador de 45 Ah; alimentar o inversor de 2 kWe e o autotransformador, para fornecer energia a equipamentos em 12Vcc, 127 Vac e 220Vac, 60 Hz, todos num total de 819,52 We. Esses resultados foram obtidos mesmo com limitações na refrigeração ventilada do MCC1, observadas no decorrer dos testes. Assim, o HYBRIDGEN se mostrou viável tecnicamente, e com grande potencial de uso. / This work presents the contribution obtained by the development of the Hybrid Electric Power Generation System (HYBRIDGEN), with Brazilian technology, focused on third generation hybrid system, composed of the fuel cell type PEMFC, associated with a lead acid battery, and shows its variable load demand continuous mode operate ability with load factor below 50%. Four main themes were addressed. The first refers to a study concerning the to direct current (DC) energy converting efficiency improvement to regulate the dc-dc converter output potential. Power comes from the 1 kWe fuel cell stack, equipped with thermal cooling system and gas supply system, here named MCC1. After that a dc-dc converter system mathematical model was built supported on differential algebraic equations solution, the MCC1 trials, as well as in MATLAB7® program computer simulation. The second theme concerns the HYBRIDGEN prototype project and assembly due to lack on equipment on the Brazilian market with the necessary features for both research and for commercial use. Then, a charge controller card (CCC), wiring diagrams, copper bus and relay system were developed. A MCC1 developed by IPEN and ELECTROCELL® with Brazilian technology was use. The HYBRIDGEN can be installed in a mobile system. The third refers to a study concerning the stability analysis of the dc-dc converter system mathematical model. Four stability tests were addressed, namely: 1- The Frequency Response was used the Nyquist Mapping Theorem, 2 - The Nyquist Root Locus , 3 - The Step Test Function on operating points, and 4 - The Impulse Test Function on operating points. Finally, experiments with a 25 cm2 fuel cell unit, the MCC1 module and the HYBRIDGEN were carried out to, potential and current results. In the first MCC1 tests delivered a power output of 704.55 W (considered dominant operation power). Then, it was demonstrated the HYBRIDGEN ability to 819.52 We supply power, simultaneously: direct current loads, charge a 45Ah battery, a 2 kWe inverter and the autotransformer to supply power 12 Vcc, 127Vac, 220Vac, 60 Hz equipment. These results were achieved despite the MCC1 limit in the cooling system observed during the tests. Then, the HYBRIDGEN could be demonstrated technically feasible, and leading to great potential uses.

Des technologies avancées sont très demandées dans l'industrie automobile pour respecter les réglementations de consommation de carburant de plus en plus rigoureuses. La co-optimisation du dimensionnement et du contrôle des groupes motopropulseurs avec une efficacité de calcul améliorée est étudiée dans cette thèse.Les composants des groupes motopropulseurs, tels que le moteur, la batterie et le moteur électrique, sont modélisés analytiquement au niveau descriptif et prédictif afin de permettre une optimisation du contrôle rapide et une optimisation du dimensionnement scalable. La consommation d'énergie minimale des véhicules hybrides-électriques est évaluée par des nouvelles méthodes optimales. Ces méthodes – y compris Selective Hamiltonian Minimization et GRaphical-Analysis-Based energy Consumption Optimization – permettent d'évaluer une consommation minimale d'énergie avec une efficacité de calcul améliorée. De plus, la méthode de Fully-Analytic energy Consumption Evaluation (FACE) approxime la consommation d'énergie minimale sous forme analytique en fonction des caractéristiques de la mission et des paramètres de conception des composants du groupe motopropulseur. Plusieurs cas d’études sont présentées en détail par rapport aux approches de co-optimisation à bi-niveaux et à uni-niveau, ce qui montre une réduction efficace du temps de calcul requis par le processus global de co-optimisation. / Advanced technologies are highly demanded in automotive industry to meet the more and more stringent regulations of fuel consumption. Cooptimization of design and control for vehicle propulsion systems with an enhanced computational efficiency is investigated in this thesis.Powertrain components, such as internal combustion engines, batteries, and electric motor/generators, are analytically modeled at descriptive and predictive level correspondingly for the development of fastrunning control optimization and for the scalability of design optimization. The minimal fuel consumption of a hybrid-electric vehicle is evaluated through novel optimization methods. These methods – including the Selective Hamiltonian Minimization, and the GRaphical-Analysis-Based energy Consumption Optimization – are able to evaluate the minimal energy consumption with the enhanced computational efficiency. In addition, the Fully-Analytic energy Consumption Evaluation method approximates the minimal energy consumption in closed form as a function of the mission characteristics and the design parameters of powertrain components.A few case studies are presented in details via the bi-level and uni-level co-optimization approaches, showing an effective improvement in the computational efficiency for the overall co-optimization process.