Thesis (MScEng)--Stellenbosch University, 2011. / ENGLISH ABSTRACT: An investigation of the functional similarities and di erences between a combline lter and an evanescent-mode waveguide lter is presented. The design theory of the two types of lters is outlined. Two lters are designed to operate at a centre frequency of 2 GHz with a 5% bandwidth using similar waveguide dimensions, but using the two di erent design theories. The bandpass characteristics of the two lters are then compared over the primary passband and over a broad range of frequencies to observe the stopband characteristics. It is shown that a combline lter with a large groundplane spacing behaves like an evanescent-mode waveguide lter but a di erence in bandwidth exists between the two. Di erent aspects related to the manufacture of coaxial cavity lters are addressed with speci c emphasis on cost reduction. The considerations to be made when choosing the right materials, manufacturing techniques and surface nishes for microwave coaxial cavity lters so that good performance is obtained while reducing the overall costs associated with manufacturing are discussed. The concept of Design for Manufacture (DFM) is discussed. Three combline lters are designed for reduced manufacturing cost, applying di erent changes in the physical structure to suit the speci c manufacturing technique used. Two of these have the same design speci cations, operating at a centre frequency of 1.3 GHz with a 10% bandwidth but are designed for manufacture using two di erent manufacturing techniques: milling and wire-cutting EDM. The third lter is designed for manufacture using a combination of the milling and wirecutting processes to have a bandwidth of 1.8% with the primary passband centred at 2.125 GHz. Problems encountered in manufacturing are explained, one of which results in the use of waterjet cutting for the manufacture of lters initially supposed to be manufactured using wirecutting EDM. Measurement results for the manufactured lters show a good agreement between the bandwidths of the 3D electomagnetic simulation results. The obtained results also show the e ects of poor surface nishing and of deformations on the resonant frequency and the unloaded Q of the lters. / AFRIKAANSE OPSOMMING: 'n Studie van die funksionele ooreenkomste en verskille tussen kamlyn lters en gol eier-onder-afknip lters word aangebied. Die ontwerpstegnieke van beide tipes lters word aangebied. Twee lters word ontwerp met 'n senterfrekwensie van 2GHz en 'n bandwydte van 5%, met soortgelyke gol eierafmetings maar deur gebruik te maak van die verskillende ontwerpstegnieke. Die gedrag van die twee lters word vergelyk in die deurlaatband sowel as oor 'n wye stopband. Dit word getoon dat 'n kamlyn lter met 'n groot grondvlakspasi ering soos 'n gol eier-onder-afknip lter optree, met 'n verskil in bandwydte. Verskillende aspekte wat verband hou met die vervaardiging van koaksiale lters, met spesi eke klem op koste vermindering, word aangebied. Die oorwegings wat die keuses van materiaal, vervaardigingstegnieke en oppervlakte afwerking be nvloed word bespreek. Die konsep van Ontwerp vir Vervaardiging (DFM in Engels) word bespreek. Drie kamlyn lters word ontwerp vir verminderde vervaardigingskoste deur die siese sruktuur aan te pas by die spesi eke vervaardigingstegniek. Twee van die lters het dieselfde spesi kasie, naamlik 'n senterfrekwensie van 1.3GHz en 'n 10% bandwydte, maar word ontwerp vir twee verskillende vervaardigingsprosesse, naamlik frees en draadsny. 'n Derde lter word ontwerp vir 'n kombinasie van hierdie twee prosesse, en met 'n senterfrekwensie van 2.125GHz en 'n bandwydte van 1.8%. Probleme met die vervaardiging word bespreek, onder andere die verandering van draadsny na water-sny tegnieke. Gemete resultate toon goeie ooreenstemming met die teoretiese analise wat die bandwydtes betref, maar swak oppervlak afwerking het 'n verswakking van die onbelaste Q van die resoneerders tot gevolg.

The magnetic tunability of ferrites has been studied and applied on many electric components for working in various frequency bands. Filters or resonators loaded by ferrites can thus work for different frequency requirements by tunning external biasing field. However, filters or resonators built by traditional waveguides are large in size. And for tunning with biasing field below the ferroresonance point, dissipation in ferrites will increase rapidly if the working frequency is near the ferroresonance zone. It leads to the drop of Q values of resonators and the tuning range is limited to stay away from ferroresonance. For the filter, remaining high Q values in wide frequency tuning range is the base of good performance and tunability. In industry, demands of cost reduction and integration encourage the miniaturization of electric components. It is always challenging but attractive to find solutions compromising size, performance, and implement ability. In this project, investigation for possible solutions of magnetic bias tunable filter is made and their comparisons are presented. Analysis and simulation are made to a specific ferrites-loaded substrate integrated waveguide resonator. With homogeneous below-resonance biased field, results in the reference are reached again and analyzed. With biasing filed above the ferroresonance, higher Q values and smaller size can be achieved and the drop of Q is avoided. A magnet structure is designed to study how the resonator works in inhomogeneous biasing filed. Biasing of below-resonance field is achieved with the magnets structure, though the performance is not good as homogeneous biasing case. A 3-order filter is then built based on the resonator working in the below-resonance bias. It’s a band-pass filter and tunable. A magnet structure is also built and simulated for the filter to verify its feasibility. / Magnetisk avstämning av ferriter har studerats och applicerats på många elektriska komponenter för arbete i olika frekvensband. Filter eller resonatorer lastade av ferriter kan därmed fungera för olika frekvenskrav genom att tuna externt biasing fält. Filtren eller resonatorerna byggda av traditionella vågledare är dock stora i storlek. Och för tunning med biasing field under ferroresonanspunkten, kommer avledning i ferriter att öka snabbt om arbetsfrekvensen är nära ferroresonanszonen. Det leder till sänkning av Q-värden för resonatorer och inställningsområdet är begränsat för att hålla sig borta från ferroresonans. För filtret är kvarvarande höga Q-värden i brett frekvensinställningsområde grunden för god prestanda och avstämning. Inom industrin uppmuntrar krav på kostnadsminskning och integration till miniatyrisering av elektriska komponenter. Det är alltid utmanande men attraktivt att hitta lösningar som kompromissar med storlek, prestanda och implementerbarhet. I detta projekt undersöks möjliga lösningar av magnetiskt bias tunable filter och deras jämförelser presenteras. Analys och simulering görs till en specifik ferritbelastad substratintegrerad vågledarresonator. Med homogent vinkelfält under resonans nås resultaten i referensen igen och analyseras. Med biasing arkiverad över ferroresonansen, högre Q-värden och mindre storlek kan uppnås och fallet av Q undviks. En magnetstruktur är utformad för att studera hur resonatorn fungerar i inhomogen biasing fil. Biasing av nedanstående resonansfält uppnås med magnetens struktur, men prestandan är inte bra som homogen biasing fall. Ett 3-ordningsfilter byggs sedan baserat på resonatorn som arbetar i nedanstående resonans bias. Det är ett bandpassfilter och kan justeras. En magnetstruktur byggs och simuleras också för filtret för att verifiera dess genomförbarhet.

There are more connected wireless devices than everbefore and with the rise of new smart systems such as self-drivingcars and smart cities new antenna solutions for transmittingsignals are needed. One important part of these systems is thefilters which filter out all the unwanted signals. In this report,we present a solution for manufacturing such a filter with apassband from 26-29 GHz and a stopband from 29-60 GHz usinga fully metallic glide-symmetric structure. Ideas of combiningmultiple unit cell designs to achieve wider stopbands and higherattenuation are explored using dispersion engineering wherethe advantages and the disadvantages of using this method arepresented. Furthermore, ways of combining the filter to standardconnections using a coaxial cable to waveguide transition areproposed and designed. The usage of multiple unit cell designsis proven to be a solution for achieving wider stopbands withminimum coupling between modes. / Det finns fler trådlösa enheter uppkoppladeän n°agonsin tidigare och med ökningen av nya smarta systemsom självkörande bilar och smarta städer finns ett behov av nyaantennlösningar för överföring av information. En viktig del avdessa system är filtren som filtrerar bort alla oönskade signaler.I denna rapport presenterar vi en lösning för att konstrueraett sådant filter med ett passband från 26-29 GHz och ettstoppband från 29-60 GHz med en helt metallisk glidsymmetriskstruktur. Id´eer att kombinera flera enhetscellsdesigner för attuppnå bredare stoppband och högre attenuering undersöks medhjälp av dispersionsteknik, där fördelarna och nackdelarna medatt använda denna metod presenteras. Dessutom föreslås ochutformas sätt att kombinera filtret till standardanslutningar meden koaxialkabel till vågledarövergång. Användningen av fleraenhetscell designer visar sig vara en lösning för att skapa bredastoppband med minimal koppling mellan ”modes”. / Kandidatexjobb i elektroteknik 2021, KTH, Stockholm

Diploma thesis is focused on manufacturing process of waveguide filter. Thesis is divided to 8 chapters. There is summarized theory of possible execution of waveguide filter, used materials, their influence and risks during production. Then are described possible steps of realization and necessary relations for its design, simulation and also practical realization. At conclusion are summarized, compared and described reached results.