This thesis focuses on the application of case based reasoning (CBR) to welding fixtures in a computer aided design (CAD) environment. Modular fixtures have become more popular in previous years due to the creation of flexible manufacturing systems. Modular fixtures, since they are composed of many standardized parts, require much iteration to produce a full fixture design. This process is made more complicated when it is applied to more complex parts such as welding assemblies. In an effort to simplify fixture design for such complicated parts, researchers have been working on integrating fixture design into CAD packages. These efforts, generally known as computer aided fixture design (CAFD), do not focus on the transition of experience from more experienced designers but only provide a structure and a virtual environment to create fixtures. The research presented in this thesis will apply to this area. Case based reasoning (CBR) is a method of using previous cases to help aid the development of solutions to new problems. Applied to CAFD, this method is reduced to the application of a database and a retrieval and adaptation system. Current research on CAFD and CBR is limited to only proposing systems for machining fixtures. This thesis presents a methodology of a CAFD and CBR system that is dedicated to welding assemblies and fixtures. The focus is on creating an indexing system that adequately represents the workpiece and fixture, a retrieval system that accurately recovers the previous cases, and a method that integrates designer feedback in each process. The results of this thesis will be shown in a case study using an automobile muffler fixture assembly to define each idea of the methodology and to provide an example.

The aim of this diploma thesis is to design a cell for robotic arc welding of steel frame. Three possible solutions are provided and one of them is to be chosen to work out. Construction designs of fixture, machine guarding and material racks were created and devices and components required for cell functionality were chosen. All of that with regard to the safety of workplace operators.The result is 3D model of welding cell, it´s implementation and virtual commissioning in the simulation software Process simulate. We will verify the weldability of assigned part, find out the production cycle, eliminate error and lastly the technical and economic evaluation will be work out.