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Casting repair and Surface Modification of Aluminum Alloys using Friction Stir Processing (FSP)

This thesis investigates using friction stir welding to repair common surface defects found in aluminum-silicon sand castings. Wherein, the effect of welding parameters: weld RPM, weld speed, and number of weld passes, were evaluated using hardness, porosity density, welding temperature, microstructure refinement as metrics. Therefrom, the results strongly suggest friction stir welding: reduces porosity size, reduces porosity density in a specific area, increases average hardness, improves hardness uniformity, increases surface roughness, redistributes microstructure features in a manner that theoretically improves strength, and maintains a welding temperature less than 660 degrees Celsius.

Identiferoai:union.ndltd.org:UPSALLA1/oai:DiVA.org:hv-16675
Date January 2021
CreatorsBates, William
PublisherHögskolan Väst, Avdelningen för Industriell ekonomi, Elektro- och Maskinteknik
Source SetsDiVA Archive at Upsalla University
LanguageEnglish
Detected LanguageEnglish
TypeStudent thesis, info:eu-repo/semantics/bachelorThesis, text
Formatapplication/pdf
Rightsinfo:eu-repo/semantics/openAccess

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