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Effects of design details on stress concentrations in welded rectangular hollow section connections

For fatigue design of welded hollow structural sections connections, the “hot spot stress method” in CIDECT Design Guide 8 is widely used. This method forms the basis of various national and international design standards. This thesis sought to address some contemporary design issues where the existing approaches cannot be directly applied. Modified design approaches were proposed for various practical design details.
For galvanizing of welded tubular steel trusses, sufficiently large holes to allow for quick filling, venting and drainage must be specified. These holes, quite often specified at the hot spot stress locations, will inevitably affect connection fatigue behaviour. In Chapter 1, six rectangular hollow section (RHS) connections were tested under branch axial loading. The stress concentration factors (SCFs) obtained from the experimental investigation were compared with those calculated using the formulae in CIDECT Design Guide 8. It was shown that the predictions based on the current formulae were unsafe. Hence, finite element (FE) models were developed and validated by comparison with the experimental data. A subsequent parametric study was conducted, including 192 FE models with different hole locations and non-dimensional parameters [branch-to-chord width (β), branch-to-chord thickness (τ), and chord slenderness (2γ) ratios]. SCF formulae for RHS connections with vent/drain holes at different locations were established based on the experimental and FE data. In Chapter 2, by modifying the 192 parametric models in Chapter 1, FE analysis was performed to examine the existing SCF formulae in CIDECT Design Guide 8 for RHS T-connections under branch in-plane bending. The parametric study showed that the existing SCF formulae can lead to unsafe predictions. Critical hot spot stress locations were thus identified. The effects of both branch in-plane bending and chord loading were studied. New design formulae that take the vent and drain holes into account were proposed.
The design rules in CIDECT Design Guide 8 assumes sufficient chord continuity on both sides of connection. Therefore, the existing formulae cannot be directly applied to RHS-to-RHS connections situated near a truss/girder end. Chapter 3 sought to develop new approach for calculation of SCFs in such connections. 256 FE models of RHS-to-RHS X-connections, with varied chord end distance-to-width (e/b0) and non-dimensional parameters were modelled and analyzed. The analysis was performed under quasi-static axial compression force(s) applied to the branch(es) and validated by comparison of strain concentration factors (SNCFs) to SNCFs obtained from full-sized connection tests. For all 256 connections, SCFs were determined at five critical hot spots on the side of the connection near the open chord end. The SCFs were found to vary as a function of e/b0, 2γ and β. Existing formulae in CIDECT Design Guide 8 to predict SCFs in directly welded RHS-to-RHS axially loaded X-connections were shown to be conservative when applied to a connection near an open chord end. SCF reduction factors (ψ), and a parametric formula to estimate ψ based on e/b0, 2γ and β, were derived. For RHS-to-RHS connections situated near a truss/girder end, reinforcement using a chord-end cap plate is common; however, for fatigue design, formulae in current design guidelines [for calculation of SCFs] cater to: (i) unreinforced connections, with (ii) sufficient chord continuity beyond the connection on both sides. Chapter 4 sought to develop definitive design guidelines for such connections. The parametric models in Chapter 3 were modified to simulate such connections. Existing SCF formulae in CIDECT Design Guide 8 were shown to be inaccurate if applied to cap plate-reinforced end connections. SCF correction factors (ψ), and parametric formulae to estimate ψ based on e/b0, β, τ and 2γ, were derived. The same methodology was used in Chapter 5 to study the SCFs in square bird-beak (SBB) and diamond bird-beak (DBB) tubular steel X-connections situated at the end of a truss or girder. A comprehensive parametric study, including 256 SBB and 256 DBB connection models, covering wide ranges of chord end distance-to-width (e/b0) and non-dimensional parameters, was performed. Two sets of correction factor (ψ) formulae for consideration of the chord end distance effect were derived, for SBB and DBB X-connections, respectively. / Graduate

Identiferoai:union.ndltd.org:uvic.ca/oai:dspace.library.uvic.ca:1828/12785
Date17 March 2021
CreatorsDaneshvar, Sara
ContributorsSun, Min
Source SetsUniversity of Victoria
LanguageEnglish, English
Detected LanguageEnglish
TypeThesis
Formatapplication/pdf
RightsAvailable to the World Wide Web

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