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Multiperiod Refinery Planning: Development and Applications

The purpose of this work aims to develop and explore a nonlinear multiperiod petroleum refinery model based on a real-world model. Due to the inherent complexity and interconnected nature of petroleum refineries, various studies are implemented to describe the multiperiod model.
The model is based around maximizing the profit of a petroleum refinery, starting from the crude inputs through the crude distillation unit, to the intermediate product processing through various unit operations, and finally to the blending of the final products. The model begins as a single period model, and is re-formulated as a multiperiod model by incorporating intermediate product tanks and dividing the model into partitions.
In solving the multiperiod model, the termination criteria for convergence was varied in order to investigate the effect on the solution; it was found that it is acceptable to terminate at a relaxed tolerance due to minimal differences in solution.
Several case studies, defined as deviations from normal operation, are implemented in order to draw comparisons between the real-world model and the model studied in this thesis. The thesis model, solved by CONOPT and IPOPT, resulted in significant gains over the real-world model.
Next, a Lagrangean decomposition scheme was implemented in an attempt to decrease computation times. The decomposition was unable to find feasible solutions for the subproblems, as the nonlinear and nonconvex nature of the problem posed difficulty in finding feasibilities. However, in the case of a failed decomposition, the point where the decomposition ends may be used as an initial guess to solve the full space problem, regardless of feasibility of the subproblems. It was found that running the decomposition fewer times provided better initial guesses due to lower constraint violations from the infeasibilities, and then combined with the shorter decomposition time resulted in faster computation times. / Thesis / Master of Applied Science (MASc) / Petroleum refineries consist of complex units that serve a certain purpose, such as separating components of a mixed stream or blending intermediate products, in order to create final commercial products, e.g. gasoline and diesel. Due to the complexity and interconnectivity in a refinery, it is difficult to determine the optimal mode of operation. Thus, by formulating the refinery in mathematical form, optimization techniques may be used to find optimal operation. Furthermore, optimization problems can be formulated in a multiperiod fashion, where the problem is repeated over a set time horizon in partitions. The advantage is a higher detail in the operation of the refinery but this comes at a cost of higher computation time. In this work, a multiperiod refinery is formulated and studied by exploring model size, computation times, comparison of solvers, and solution strategies such as decomposition.

Identiferoai:union.ndltd.org:mcmaster.ca/oai:macsphere.mcmaster.ca:11375/23732
Date23 November 2018
CreatorsNguyen, Alexander
ContributorsSwartz, Christopher L.E., Chemical Engineering
Source SetsMcMaster University
LanguageEnglish
Detected LanguageEnglish
TypeThesis

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