<p dir="ltr">The process of metal additive manufacturing is characterized by the layer-by-layer construction of components, where each individual layer may be subjected to distinct thermal variations, resulting in differences in cooling rates and thermal gradients. These variations can impact the microstructure and, subsequently, mechanical properties of the final product, especially as the height of the build increases. In the present investigation, an evaluation was undertaken to ascertain the impact of build height on the structural integrity of Ti-6Al-4V samples produced using the laser powder bed fusion (LPBF) technique. The study encompassed a comprehensive examination of microstructural features, the microhardness measurement, as well as an evaluation of defect characteristics including size, location, and distribution, with respect to the build height. Tensile and fatigue tests were conducted to elucidate the potential dependence of fatigue and tensile failures on the build height. Two groups of specimens were fabricated: the first, underwent continuous fabrication, while the second involved a pause at the half height, with the process resuming after a 24-hour interval. The results of this investigation unveiled a discernible influence of the height of the build on the structural integrity of components under cyclic loading. Most fatigue specimens were observed to exhibit failure in the upper portion of the gage section with respect to the build direction. Analyses of microstructure revealed a consistent grain morphology in alignment with the build direction, and a uniform distribution of hardness throughout the build height was noted. However, for the specimens in the first group, more process-induced defects were detected within the top half of the gage section in comparison to the bottom half, while there was no noticeable difference in the distribution of defects in the second group. The results suggest that in LPBF process, as the build height is increased, there is a higher likelihood of process-induced defect formation, ultimately resulting in a reduction in structural integrity at greater build heights.</p>
| Identifer | oai:union.ndltd.org:purdue.edu/oai:figshare.com:article/24867033 |
| Date | 19 December 2023 |
| Creators | MohammadBagher Mahtabi Oghani (17674674) |
| Source Sets | Purdue University |
| Detected Language | English |
| Type | Text, Thesis |
| Rights | CC BY 4.0 |
| Relation | https://figshare.com/articles/thesis/_b_Effect_of_Build_Height_on_Structural_Integrity_in_Laser_Powder_Bed_Fusion_b_/24867033 |
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