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Comprehensive Modeling of Novel Thermal Systems: Investigation of Cascaded Thermoelectrics and Bio-Inspired Thermal Protection Systems Performance

Thermal systems involve multiple components assembled to store or transfer heat for power, cooling, or insulation purpose, and this research focuses on modeling the performance of two novel thermal systems that are capable of functioning in environments subjected to high heat fluxes. The first investigated thermal system is a cascaded thermoelectric generator (TEG) that directly converts heat into electricity and offers a green option for renewable energy generation. The presented cascaded TEG allows harvesting energy in high temperatures ranging from 473K to 973K, and being a solid-state device with no moving parts constitutes an excellent feature for increase device life cycle and minimum maintenance in harsh, remote environments. Two cascaded TEG designs are analyzed in this research: the two-stage and three-stage cascaded TEGs, and based on the findings, the two-stage cascaded TEG produces a power output of 42 W with an efficiency of 8.3% while the three-cascaded TEG produces 51 W with an efficiency of 10.2%. The second investigated novel thermal system is a thermal protection system inspired by the porous internal skeleton of the cuttlefish also known as cuttlebone. The presented bio- inspired thermal protection has excellent features to serve as an integrated thermal protection system for spacecraft vehicles including being lightweight (93% porosity) and possessing high compressive strength. A large amount of heat flux is generated from friction between air and spacecraft vehicle exterior, especially during reentry into the atmosphere, and part of the herein presented research involves a thermomechanical modeling analysis of the cuttlebone bio-inspired integrated thermal protection system along with comparing its performance with three conventional structures such as the wavy, the pyramid, and cylindrical pin structures. The results suggest that the cuttlebone integrated thermal protection system excels the best at resisting deformation caused by thermal expansion when subjected to aerodynamic heat fluxes. / Doctor of Philosophy / Operating engineering systems in extremely hot environments often decreases systems' reliability, life cycle, and creates premature failure. This research investigates two novel thermal systems capable of functioning in high temperatures including a cascaded thermoelectric generator (TEG) and a bio-inspired thermal protection system. The first evaluated novel thermal systems is a cascaded TEG that directly converts waste heat into power, and being a solid-state device with no moving parts forms an excellent feature for device life cycle improvement and minimum maintenance in harsh, remote environments. The research findings show that the designed cascaded TEGs can produce power when subjected to high temperatures ranging from 473K to 973K. The remaining part of the research presented in this dissertation models the thermomechanical performance of a lightweight structure, which is inspired by the internal skeleton of the cuttlefish, also knows as the cuttlebone. The cuttlefish's natural ability to support high-deep sea pressure translates into possessing high compressive strength, and when added the fact of being lightweight (up to 93% porosity), the cuttlebone forms an excellent candidate to serve as integrated thermal protection for spacecraft vehicles. The last part of the presented research discuss the thermomechanical analysis of the cuttlebone when subjected to high aerodynamics heat flux generated from friction between the air and spacecraft vehicle exterior, and it was found that the cuttlebone structure resists deformation associated with the steep temperature gradient experienced by the spacecraft vehicle during travel.

Identiferoai:union.ndltd.org:VTETD/oai:vtechworks.lib.vt.edu:10919/103542
Date04 December 2019
CreatorsKanimba, Eurydice
ContributorsMechanical Engineering, Tian, Zhiting, Huxtable, Scott T., Qiao, Rui, Pearson, Matthew R., Li, Ling
PublisherVirginia Tech
Source SetsVirginia Tech Theses and Dissertation
LanguageEnglish
Detected LanguageEnglish
TypeDissertation
FormatETD, application/pdf
RightsIn Copyright, http://rightsstatements.org/vocab/InC/1.0/

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