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Thermokinetics-Dependent Microstructural Evolution and Material Response in Laser-Based Additive Manufacturing

Laser-based additive manufacturing offers a high degree of thermokinetic flexibility that has implications on the structure and properties of the fabricated component. However, to exploit the flexibility of this process, it is imperative to understand the process-inherent thermokinetic evolution and its effect on the material characteristics. In view of this, the present work establishes a fundamental understanding of the spatiotemporal variation of thermokinetics during the fabrication of the non-ferrous alloys using the laser powder bed fusion process. Due to existing limitations of experimental techniques to probe such thermokinetics, a finite element method-based computational model is developed to predict the thermokinetic variations during the process. With the computational approach coupled with experimental techniques, the current work presents the solidification behavior influenced by spatially varying thermokinetics. In addition, it uniquely predicts the process-inherent multi-track multi-layer evolution of thermal cycles as well as thermal stress cycles and identifies their influence on the post-solidification microstructural evolution involving solid-state phase transformation. Lastly, the response of the material with a unique microstructure is recorded under various conditions (static and dynamic), which is again compared with the same set properties obtained for the same material processed via conventional routes.

Identiferoai:union.ndltd.org:unt.edu/info:ark/67531/metadc1873830
Date12 1900
CreatorsPantawane, Mangesh V
ContributorsBanerjee, Rajarshi, Aouadi, Samir, Kaul, Anupama, Dahotre, Narendra
PublisherUniversity of North Texas
Source SetsUniversity of North Texas
LanguageEnglish
Detected LanguageEnglish
TypeThesis or Dissertation
Formatxiv, 116 pages, Text
RightsPublic, Pantawane, Mangesh V, Copyright, Copyright is held by the author, unless otherwise noted. All rights Reserved.

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