Slags plays a significant role at high temperature processes. The estimation of the slag viscosity is vital for the safe run of e.g. entrained flow gasifiers. One opportunity of determination is rotational viscometry. This technique is disadvantageous in view of elevated temperatures, applied materials and the necessary time. Additionally, the viscosity can be predicted by the help of viscosity models, where viscosity is a function of slag composition and temperature. Due to changing slag properties within the technical processes, the calculated viscosities can hugely differ from measured ones.
In this work, the viscosities of 42 slags where measured up to 100 Pa s and temperatures up to 1700 °C. Oxidizing and reducing conditions were applied. Additionally, selected slag samples were quenched at defined temperatures to qualitatively and quantitatively determine the formed minerals by X-ray diffraction (XRD). Differential temperature analysis (DTA) was applied to find the onset of crystallization for the complementation of investigations.
The Einstein-Roscoe equation was chosen to improve the classic viscosity models. Reducing atmosphere decreased viscosity and the number of formed minerals was increased. Slags show a shear-thinning behavior above ca. 10 vol.-% of solid mineral matter. Also, Newtonian behavior was observed up to 60 vol.-%. To overcome problems with the kinetic cooling behavior of the slags, a viscosity approximation method was applied afterwards. This can result in optimized viscosity predictions when several preconditions are fulfilled.
Identifer | oai:union.ndltd.org:DRESDEN/oai:qucosa.de:bsz:105-qucosa-229196 |
Date | 06 October 2017 |
Creators | Bronsch, Arne |
Contributors | Technische Universität Bergakademie Freiberg, Fakultät für Maschinenbau, Verfahrens- und Energietechnik, Prof. Dr.-Ing. Bernd Meyer, Dr.-Ing. Stefan Guhl, Prof. Dr.-Ing. Bernd Meyer, Prof. Dr.-Ing. Heiko Hessenkemper |
Publisher | Technische Universitaet Bergakademie Freiberg Universitaetsbibliothek "Georgius Agricola" |
Source Sets | Hochschulschriftenserver (HSSS) der SLUB Dresden |
Language | English |
Detected Language | English |
Type | doc-type:doctoralThesis |
Format | application/pdf |
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