Polymer coatings are thin films of polymer deposited on different substrates for various applications. Such surface coatings can serve a functional purpose (adhesives, photographic films), protective purpose (anticorrosion), or decorative purpose (paint). Additionally, their composite coatings containing ceramic, or metal particles are often used to enhance durability, functionality, or aesthetics. Electrophoretic deposition (EPD) and dip coating are two promising methods for the fabrication of polymer and composite coatings due to the ease of fabrication, low cost, and high-volume production.
EPD involves the electrophoresis of charged particles and their deposition on the electrode surface, which requires the colloidal particles to be charged in a stable suspension as a precursor solution for deposition. Many polymers cannot be deposited by EPD directly because of their charge neutrality and poor dispersion. Therefore, it is critical to develop efficient charging dispersants to modify electrically neutral polymers for their EPD. The approach was inspired by the strong solubilization power of bile acids in the human body. Two types of bile salts, cholic acid sodium salt and sodium chenodeoxycholate, and three types of biosurfactants, carbenoxolone sodium salt, glycyrrhizic acid, and 18β-glycyrrhetinic acid, which share similar structures with bile salts, were discovered for charging, dispersion, and EPD of different materials. The electrically neutral polymers (PTFE and PVDF), chemically inert materials (diamond, nanodiamond, graphene, carbon dots, carbon nanotubes and Zr-doped hydrotalcite (MHT)), and their composites can be well dispersed in suspension and deposited using these bio-surfactants as dispersants. It was found that the unique chemical structures of these biomolecules play vital roles in the surface modification and EPD of different materials. Moreover, the deposited polymer (PVDF, PTFE) and composite (PTFE-MHT) coatings can provide outstanding corrosion protection for stainless steel. The biomimetic and versatile strategy opens a way for the deposition of other electrically neutral materials through EPD. These findings also provide a promising strategy for selecting new dispersants for EPD.
The deposition of high molecular weight (MW) polymers such as poly(ethyl methacrylate) (PEMA) at high concentrations in non-toxic solvents continues to be a challenge for dip coating. In this work, we firstly proposed using water-isopropanol as a co-solvent to dissolve high MW PEMA at high concentrations. It was found that water molecules can solvate carbonyl groups of PEMA and facilitate their dissolution. This method avoided the usage of toxic solvents and a long-time heating procedure for their removal. Moreover, it allows the fabrication of high-quality PEMA and composite coatings containing different flame retardant materials (FRMs), including double hydroxide LiAl2(OH)7.2H2O (LiAlDH), huntite, halloysite and hydrotalcite, through the dip coating method. A novel solid state synthesis method was proposed to fabricate LiAlDH, which is promising for the fabrication of other advanced DHs. Such composite coatings combined advanced properties of PEMA and functional properties of FRMs, such as corrosion inhibition and FR properties. / Thesis / Doctor of Engineering (DEng) / Polymer and composite coatings have been utilized for a wide range of applications due to their barrier properties, scratch and abrasion resistance, chemical resistance, and biocompatibility. Various techniques have been developed to fabricate polymer and composite coatings, such as electrophoretic deposition (EPD) and the dip coating method.
However, limitations remain. EPD unitizes an electrical field to drive charged particles in a suspension toward conductive substrates to achieve film deposition. This process requires a stable suspension with charged particles, therefore, the electroneutral polymers present difficulties in their EPD. In addition, dissolving high molecular weight polymers at high concentrations in a non-toxic solvent is currently challenging, which is vital to utilize dip coating technique.
The objective of this work was to develop advanced charging dispersants for EPD of electroneutral polymers and non-toxic solvents for dip coating of high molecular weight polymers. New biomimetic and versatile approaches have been developed for EPD of different electrically neutral polymers, chemically inert materials, and their composite coatings. A non-toxic co-solvent was proposed to dissolve high molecular weight polymer at high concentration for dip coating of the polymer and its composite coatings containing flame retardant materials. The results presented in this work showed the formation of high-quality films with multifunctionality and paved new strategies for further developments.
| Identifer | oai:union.ndltd.org:mcmaster.ca/oai:macsphere.mcmaster.ca:11375/27676 |
| Date | January 2022 |
| Creators | Liu, Xinqian |
| Contributors | Zhitomirsky, Igor, Veldhuis, Stephen C., Materials Science and Engineering |
| Source Sets | McMaster University |
| Language | English |
| Detected Language | English |
| Type | Thesis |
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