This work examines the fundamental flow behaviour of granular materials under conditions relevant to blast furnace. Such a study may have some impact on the development of new technology to improve performance of blast furnace operation. The blast furnace operation involves rich granular dynamics phenomena which currently attract a strong interest from wide scientific and engineering community. In this work, percolation phenomenon is analyzed extensively. Percolation phenomenon is one of the most significant factors which cause particle segregation and mixing. In blast furnace when sinter and coke of different size and density are charged, percolation phenomenon occurs. In this work percolation properties like percolation velocity, residence time distribution and radial dispersion are checked for different material properties of percolating particles. It was found that percolation behaviour is related to many factors. Percolation properties of a single particle and also for batches of percolating particle were examined. The effect of external forces on percolation properties is also checked. DEM simulation method was found to be suitable for analysis of percolation flow behaviour of different types of particles. It was also found that the change of packed bed conditions has a great impact on particle percolation and segregation behaviour. In a packed bed, vibration and liquid of different properties were introduced. Particle dynamics in descending packed bed condition was checked. The effect of vibration and descending velocity was measured for percolation behaviour. Both vibration frequency and amplitude are important factors for particle flow in such a packed bed. Descending velocity of packed particles combined with vibration was found to have a pronounced impact on percolation behaviour. Liquid properties like viscosity and density affect particle dynamics significantly. Particle segregation in a pile was investigated as an extension of the percolation study. The effects of diameter ratio of binary feed, initial mixing ratio, feed rate in case of central feeding on conical pile were investigated. It was found that all of those parameters affect particle flow and segregation. Flowing layer over static pile was simulated and velocity profile and mixing ratio in different layers were observed. 3-D Screening Layer model was validated by DEM and experiment. In case of multipoint feed system, a conical pile which is similar to the deadman of a blast furnace was generated and the flowing layer characteristics over this static pile was also analysed.
| Identifer | oai:union.ndltd.org:ADTP/272563 |
| Date | January 2009 |
| Creators | Rahman, Mahbubur , Materials Science & Engineering, Faculty of Science, UNSW |
| Publisher | Awarded by:University of New South Wales. Materials Science & Engineering |
| Source Sets | Australiasian Digital Theses Program |
| Language | English |
| Detected Language | English |
| Rights | Copyright Rahman Mahbubur ., http://unsworks.unsw.edu.au/copyright |
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