The digitalization trend is popular in the industrial world because of the efficiency of the monotonous working standards and conditions. Industry 4.0 is frequently brought up and discussed in the industries, more precisely, how the new genera- tion's working methods will be carried out in the industry. In the industrial sectors, there is a strong confidence that digitalization will gain a strong foothold in the near future.The University of Gävle (“University”) will develop the robot lab during the spring of 2020 with several different activities, including visiting, research and education. The reason for the project is that the laboratory has more than 400 visitors per year, an increased demand for flexible learning, automation robotics and digitalization are areas of rapid development and the volume of research in the subject is growing. The development work aims to visualize and simulate automation solutions in the laboratory. In addition, a hardware control system, ABB (AC 800), will be con- nected to the Human-Machine Interface ("HMI"). This project aims to create a pro- ject in a simulation environment and connect it to the physical environment, i.e., to connect it to PLC.To achieve the purpose of this project, examples and development trends in Cyber- physical Systems (“CPS”) regarding simulation and visualization of automation solu- tions will be discussed and an evaluation of system identification methods that can be used in system modeling of the demonstration equipment will be made.In this project, a system will be modelling so that product demonstration in the ro- bot laboratory at the University can be controlled remotely or via remote. To be able to demonstrate the entire chain from simulation environment to physical envi- ronment, it is necessary to program the PLC via the TIA portal. Programming lan- guage for the PLC should Ladder Diagram (“LD”) be used, which is the most com- mon and graphical PLC programming method. System identification and errors of the system should be checked by visualizing via Factory I/O or the University’s own software, where all equipment is implemented.Creating intelligent machines requires sensor units and actuators such as RFID, vi- sion units and robotic arms. All of these elements require further research as well as careful examination of the content of international standards and specifications. The hope is that researchers will continue to explore the extensive breadth and depth of this topic. Factory I /O has built-in robot arm processes that are pre-programmed and grouped into the software (which not only allows the use of robot arms, but also a machine center included in a robot arm is used). In this respect, there are exciting research opportunities that can contribute to the development. The result of this research is that the entire chain from simulation environment to physical environment was estimated in a good way with the help of Factory I /O and Tia portal so that the PLC works as a cyber-twin equipment. Using the demonstra- tion equipment system creates a uniform standard for control and monitoring of the system.Keywords: Industry 4.0, Cyber physical system, Programmable logical Controller, Smart Manufacturing, Digital twin, Virtual commissioning.
| Identifer | oai:union.ndltd.org:UPSALLA1/oai:DiVA.org:hig-36954 |
| Date | January 2021 |
| Creators | Budak, Sinan |
| Publisher | Högskolan i Gävle, Elektronik |
| Source Sets | DiVA Archive at Upsalla University |
| Language | Swedish |
| Detected Language | English |
| Type | Student thesis, info:eu-repo/semantics/bachelorThesis, text |
| Format | application/pdf |
| Rights | info:eu-repo/semantics/openAccess |
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