This diploma thesis deals with the design principles and manifacture of ultra performance concrete (UHPC), reactive powder composites (RPC) and other fine-grained materials, such as Macro defect free (MDF) or Densified systems with small particles (DSP). Theoretical part of this work is focused on the requirements of properties and composition UHPC and RPC and methodology of their design principles. Experimental part describes design principles RPC, manufacture of test specimens, testing of certain physical and mechanical properties, such as tensile strenght, bending strenght and compressive strenght and determination chemical character X-ray and thermal analysis.

This work is devoted to study of physical-mechanical properties and structure of high performance concretes (HPC) based on portland cement. The attention is focused on possibility of substitution of economic high-cost components of concrete with utilization of secondary raw materials or cheaper components. Properties of raw materials and their influence on whole quality of concrete were tracked by various methods. Mechanical properties of prepared HPC samples were tested especially (compression and flexural strength) with further microscopic study of structure. Isoperibolic calorimetry and X-ray powder diffraction method were also used for concrete characterisation. These methods allowed to determine the influence of raw materials on prepared HPC and to carry out a certain optimization among price and quality of this material.

This master’s thesis is divided into two parts; practical and theoretical. The theoretical part of this study describes the influence of high temperature on concrete structure and chemical, mechanical and physical changes, which take place during the exposure to high temperatures. The thesis also evaluates spalling of concrete and the methods to prevent it, as well as the function of polypropylene and cellulose fibers in the concrete. The practical part deals with design, production and testing of the cement-based concrete with the use of different fibers (polypropylene fibers and cellulose fibers). The properties and the means of applications in high temperatures are also included. The practical part also assesses the influence of high temperature on strength, porosity, visual changes of specimens, changes of surface and degradation of testing specimens due to heat loads according to normative heat curve (ISO 834) and also according to hydrocarbon curve. For clearer arrangement, the experimental tests are divided into two parts and the measured values are evaluated at the end of each part. The conclusion resumes all data obtained by testing and evaluates what is the most suitable formulation. The approach for further research is also discussed.

In the course of revitalizing the Poseidon Building in Frankfurt, an energetically optimized façade, made of architectural concrete was developed. The development of a fiber-reinforced architectural concrete had to consider the necessary mechanical strength, design technology and surface quality. The fiber-reinforced architectural concrete has a compressive strength of 104.1 MPa and a 3-point bending tensile strength of 19.5 MPa. Beyond that, it was ensured that the fiber-reinforced high-performance concrete had a high durability, which has been shown by the capillary suction of de-icing solution and freeze thaw test with a weathering of abrasion of 113 g/m² after 28 freeze-thaw cycles and a mean water penetration depth of 11 mm.

Application of smart curing concept called internal curing (IC) is the most promising strategy for mitigating autogenous shrinkage and related early-age cracking in cement-based materials with low water-to-cement ratio. There are still many theoretical and practical questions that need to be answered before IC could become a standard method. Many of these questions concern the most appealing of water-regulating additives for IC called Superabsorbent Polymers (SAP). The clear linkage between SAP material properties, the moment of water release and the effect on autogenous shrinkage is still missing, which blocks formulating recommendations for use of particular potential IC agents in concrete construction. In this treatise various aspects that are decisive for effectiveness of IC in mitigating autogenous shrinkage were examined. The choice of materials was purposefully limited to two compositions of Ultra-High Performance Concrete (UHPC), one fine-grained and one coarse-grained mixture, and one particular, in-depth characterized SAP. The objectives of examination which shaped the final experimental programme were: assessment of IC agent absorption capacity, specification of periods of water migration from fresh concrete mixture into SAP and from SAP back into hardening concrete, determination of effect of SAP addition on cement hydration, evaluation of IC influence on and determination of start of effective autogenous shrinkage and, finally, assessment of autogenous shrinkage with selfsame IC agent but for different matrices. Ideally, description of the mechanisms behind the action of IC at different stages of concrete life and reasoning of differences observed for the UHPCs under investigation had to be provided. First, the main components of the system – UHPC and SAP material – were characterized as to their suitability for IC application. Special attention was paid to the material properties which affect water transport. Usage of different testing methods was necessary here and included: testing with ESEM, FT-IR, tea-bag test, sol fraction content examination and X-ray computed tomography (for SAP) as well as air content measurement and various methods for characterization of the porosity and other features of the microstructure. The observed delay in the start of pozzolanic reactions in case of fine-grained UHPC was rather surprising, but, under consideration of porosity, shed new light on permeability of young UHPC. The work at hand revealed numerous methods that can be used for studying the absorption capacity of polymers, but hardly representative for the behaviour of those polymers within concrete matrix. Because of its general availability and the relatively robust testing procedure, it was decided to focus on possibilities and limitations of using tea-bag test for evaluation of absorption capacity of SAP. New interpretation of tea-bag test results was deduced which enabled assessment of maximum absorption capacity of SAP from measurement of consistency of concrete before and after modification with IC. Influence of IC on hydration process was revealed by using two non-destructive methods, in particular ultrasonic measurement and concrete temperature record. It could be shown that the ionic polymer exhibits complex effects including retardation and acceleration of individual chemical processes. Additionally, X-ray computed tomography (CT) and instrumented ring tests were performed in order to understand scientific significance of the characteristic event appearing during shrinkage measurements, taken as time-zero (= starting point for evaluation of autogenous shrinkage data). Linkage of time-zero with certain phenomenon, e.g., changes of the SAP particles volume or specific value of yield stress, but not with final set, was suggested for the future investigations. By using two setups based on corrugated tube protocol it was possible to register and compare autogenous shrinkage of both UHPCs without and with modification by IC. The effectiveness of IC was shown to be dependent on the matrix in which IC was implemented. This was related to the observed changes in pore percolation that resulted from different absorption behaviour of SAP in the two UHPCs under investigation. Furthermore, the effect of fibres on effectiveness of IC was discussed. Description and discussion of mechanisms behind IC was supported by measurement of capillary pressure, total shrinkage tests with simultaneous mass loss measurement, free autogenous shrinkage tests and the CT measurement. Valuable source of information was furthermore the in-depth literature review. The most appealing finding of the work and the biggest paradox revealed was high efficiency of IC in mitigating autogenous shrinkage and simultaneously appearance of stage where very clear reverse in mode of polymer volume change was observed. This suggests partial reabsorption of water initially released. This puts interpretation of operative shrinkage mechanisms and ones standing behind IC effect in a new perspective. / Die innere Nachbehandlung (Internal Curing – IC) ist die derzeit aussichtsreichste Strategie, um das in zementgebundenen Baustoffen mit niedrigen Wasser/Zement-Werten ausgeprägt auftretende autogene Schwinden wirksam zu verringern und die damit einhergehende Rissbildung in jungem Beton zu vermeiden. Vor einer breiten baupraktischen Anwendung des IC sind noch viele offene Fragen zu beantworten. Die meisten dieser Fragen betreffen die derzeit interessanteste Klasse von wasserregulierenden Stoffen für das IC – die superabsorbierenden Polymere (SAP). Von entscheidender Bedeutung ist hier der noch weitgehend unerforschte Zusammenhang zwischen den Materialeigenschaften der SAP, dem Zeitpunkt der Wasserabgabe und der Auswirkung auf das autogene Schwinden. In der vorliegenden Arbeit werden verschiedene Einflussfaktoren auf die Wirksamkeit von SAP zur Verringerung des autogenen Schwindens untersucht. Für die Experimente wurde ein feinkörniger und ein grobkörniger ultra-hochfester Beton (UHPC) sowie ein schon detailliert charakterisiertes SAP genutzt. Das experimentelle Programm wurde auf folgende Untersuchungsziele ausgerichtet: Absorptionsvermögen der SAP, Zeitfenster der Wassermigration aus dem Frischbeton in das SAP sowie vom SAP in den erhärtenden Beton, autogenes Schwindmaß sowie effektiver Beginn des autogenen Schwindens. Ziel der Arbeiten ist die Beschreibung der Mechanismen, die IC zugrundliegen – und dies zu verschiedenen Betonaltern und unter Berücksichtigung der an den untersuchten UHPC beobachteten Unterschiede. Bei der Charakterisierung der Hauptkomponenten des betrachteten Systems – UHPC und SAP – wurde auf die Materialeigenschaften fokussiert, die den Wassertransport beeinflussen. Dazu wurden u. a. folgende Untersuchungsmethoden angewendet: ESEM, FT-IR, Teebeuteltest, Sol-Fraction Test, Röntgentomographie (für SAP) sowie verschiedene Verfahren zur Charakterisierung der Poren im Beton. Im feinkörnigen UHPC wurde überraschenderweise ein verzögerter Beginn der puzzolanischen Reaktion festgestellt, der bei Berücksichtigung der vorliegenden Porosität zu einer Neubewertung der Permeabilität von UHPC in jungem Alter führte. In der vorliegenden Arbeit werden verschiedene Methoden zur Beschreibung des Wasserabsorptionsvermögens von SAP benannt, deren Aussagekraft bei Anwendung dieser Polymere im Beton aber sehr eingeschränkt ist. Aufgrund seiner einfachen Verfügbarkeit und Robustheit wurde daher der Teebeutetest zur Bestimmung der Wasserabsorption des SAP genutzt. Die Wasserabsorption der SAP im Beton wurde durch Gegenüberstellung von Konsistenzmessungen am Beton vor und nach Zugabe von SAP und Ergebnissen der Teebeuteltest abgeschätzt. Der Einfluss des IC auf die Hydratation wurde zerstörungsfrei mit Ultraschall- und Betontemperaturmessungen erfasst. Auf dieser Grundlage konnten Hypothesen zu den komplexen Wechselwirkungen zwischen ionischem Polymer und der Beschleunigung oder Verzögerung einzelner chemischer Prozesse formuliert werden. Mit Hilfe von instrumentierten Ringversuchen und X-ray Computertomographie wurden die Auswirkungen des IC mit SAP auf das autogene Schwinden, den Aufbau von Zwangsspannungen bei behindertem Schwinden und Time-Zero diskutiert. Dabei konnte ein Zusammenhang zwischen Time-Zero und verschiedenen Phänomenen, wie z. B. Volumenänderung des SAP oder der Fließgrenze des erhärtenden Betons, nicht aber zum Ende des Erstarrens aufgezeigt werden. Das autogene Schwinden beider untersuchter UHPC (jeweils mit und ohne IC) wurde mit Hilfe von Corrugated Tube-Versuchen gemessen. Es konnte gezeigt werden, dass wie Wirksamkeit des IC von der Betonzusammensetzung sowie der in den UHPC infolge Wechselwirkungen mit den SAP verschieden ausgebildeten Porenstruktur der Matrix abhängt. Weiterhin konnte ein Einfluss von Faserzugaben auf die Wirksamkeit des IC gezeigt werden. Die Beschreibung und Diskussion der Mechanismen des IC wurde durch Messungen des Kapillardrucks, des Gesamtschwindens, des freien autogenen Schwindens, des Masseverlustes und Computertomographie unterstützt. Eine wichtige Erkenntnisquelle war zudem die umfangreich gesichtete und diskutierte Literatur. Das interessanteste und zugleich paradoxe Ergebnis der Untersuchungen ist die Tatsache, dass die bei Einsatz von SAP beobachtete Verringerung des autogenen Schwindens eindeutig mit einer zeitgleichen Umkehr der Volumenänderung der SAP einhergeht: die bis dahin dominierende Wasserabgabe geht in eine erneute Wasseraufnahme über. Dies stellt die Interpretation der Triebkräfte des Schwindens und die dem IC zugrundliegenden Mechanismen in einen neuen Zusammenhang.

Bei den Forschungsaktivitäten wird von aktuellen Fragestellungen der Baustofftechnologie ausgegangen, wobei die Lösung akuter Probleme der Baupraxis und die Schaffung von soliden theoretischen Grundlagen in gleichem Maße angestrebt werden. Die Forschung wird hierbei vor allem durch interdisziplinäres Arbeiten geprägt. Zu den aktuellen Forschungsschwerpunkten zählen insbesondere: Entwicklung neuer zementbasierter Verbundwerkstoffe sowie von Verfahren zu deren Herstellung mit besonderem Akzent auf Faserbetone (Hochduktiler Beton mit Kurzfasern, Beton mit textiler Bewehrung, Ultrahochfester Beton mit innerer Nachbehandlung, Selbstverdichtender Leichtbeton, Beton mit sehr hohem Verschleißwiderstand) Untersuchung der Kurz- und Langzeiteigenschaften von neuen und bestehenden Baustoffen auf mineralischer Basis (Beton, Mörtel, Mauerwerk); Erforschung der für das Materialverhalten maßgebenden Mechanismen sowie der Mittel zu deren gezielten Beeinflussung (Festigkeits-, Verformungs- und Bruchverhalten unter monotoner, zyklischer und stoßartiger Beanspruchung sowie Schwinden und Kriechen von Beton; Transport von korrosiven Medien unter Berücksichtigung der Rissbildung, Schädigungsmechanismen und Dauerhaftigkeit) Modellierung des Baustoffverhaltens; Ableitung von stoffgesetzlichen Beziehungen; numerische Simulation des Materialverhaltens in unterschiedlichen Stadien seines "Lebens" (Herstellung, Verarbeitung, Erhärtung, mechanische Beanspruchung, Exposition von korrosiven Medien etc.)

The overall objective of this study was to develop an optimised Ultra-High-Performance Concrete (UHPC) matrix based on the modified Andreasen and Andersen optimum particle packing model by using available South African materials. The focus of this study was to determine the optimum combined fibre and superplasticiser content for UHPC by using a response surface design. The UHPC was appropriately designed, produced and tested. Various changes in mechanical properties resulting from different combinations of steel fibre and superplasticiser contents was investigated. The flowability, density and mechanical properties of the designed UHPC were measured and analysed. Both the fibre and superplasticiser content play a significant role in the flowability of the fresh concrete. The addition of fibres significantly improved the strength of the concrete. The results show that the superplasticiser content can be increased if a more workable mix is required without decreasing the strength significantly. The statistical analysis of the response surface methodology confirms that the designed models can be used to navigate the design space defined by the Central Composite Design. The optimum combined fibre and superplasticiser content depend on the required mechanical properties and cost. Using the modified Andreasen and Andersen particle packing model and surface response design methodology, it is possible to efficiently produce a dense Ultra-High-Performance Fibre Reinforced Concrete (UHPFRC) with a relatively low binder amount, low fibre content and good workability. The effect of heat curing on the mechanical properties was investigated. It was concluded that heat curing is not recommended when considering the long-term strength development. The estimated strength development of concrete obtained by using the fib Model Code 2010 (2013) does not incorporate the detrimental effect of high curing temperatures on long-term strength and therefore overestimate the long-term strengths. The strength estimates for both early and long-term ages can be improved by considering this effect in the strength development functions obtained from fib Model Code 2010 (2013). The effect of specimen size on the compressive and flexural tensile strength of UHPFRC members were established. It was found that the specimen size has a significant effect on the measured cube compressive strength. Smaller beam specimens showed higher ductility compared to those of the larger beam specimens. The crack width decreased as the beam’s depth decreased. A lower variability was experienced in the beams with limited depth (< 45 mm). Further testing is required to determine whether a span-to-depth ratio of 10 would yield optimum results. The utilisation of by-products, such as undensified silica fume and fly ash, as cement replacement materials makes UHPFRC sustainable, leading to a reduced life-cycle cost. The calculated Embodied Energy per unit strength (EE/unit strength) and Embodied Carbon per unit strength (EC/unit strength) values for the UHPFRC mixture yield lower values compared to that of the 30 MPa concrete mixture, indicating that UHPFRC can be used to reduce the environmental footprint of the concrete industry. The inverse analysis method used was successful in providing an improved simplified stress-strain response for the UHPFRC. The analysis provided valuable information into the stress-strain, load-deflection and moment-curvature responses of the UHPFRC. Standard material test results were used to theoretically calculate moment-curvature responses and were then compared to the experimental results obtained. The study demonstrated that it is possible to efficiently produce a dense and workable UHPFRC with relatively low binder amount and low fibre content. This can result in more cost-effective UHPFRC, thus improving the practical application thereof. / Dissertation (MEng)--University of Pretoria, 2020. / Civil Engineering / MEng (Structural engineering) / Unrestricted

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The use of nanotechnology has become wide spread in all branches of science. Nanotechnology help us to understand microstructure and due to the world has started to produce new materials. One of many examples carbon nanotubes (CNTs). In diploma thesis I tried to find the way of successful introduction into concrete mixture. I was studying influence of CNTs and other nano particles and I was comparing them with referential samples (without CNTs). Also I tested the improvement of mechanical characteristics of concrete. The morphology of nano particles was studied using Scanning Electron Microscopy (SEM). The results show that introduction of nanoparticles to results in increasing strength and higher density. That is why High Performace Concrete so resistant and durable.

There was developed a novel technological and constructive approach for the low-cost production of curved freeform formworks, which allow the production of single and double-curved fibre reinforced concrete. The scheduled approach was based on a flexible, asymmetrical multi-layered formwork system, which consists of glass-fibre reinforced plastic (GFRP). By using of the unusual anisotropic structural behavior, these GFRP formwork elements permitted a specific adjustment of defined curvature. The system design of the developed GFRP formwork was examined exhaustively. There were designed, numerically computed and produced prototypical curved freeform surfaces with different curvature radii. The fibre reinforced concrete had a compressive strength of 101.4 MPa and a 3-point bending tensile strength of 17.41 MPa. Beyond that, it was ensured that the TRC had a high durability, which has been shown by the capillary suction of de-icing solution and freeze thaw test with a total amount of scaled material of 874 g/m² and a relative dynamic E-Modulus of 100% after 28 freeze-thaw cycles.