Fuel cells are the direct energy conversion devices which convert the chemical energy of a fuel to electrical energy with much greater efficiency than conventional devices. Solid Oxide Fuel Cell (SOFC) is one of the various types of available fuel cells; wherein the major components are made of inherently brittle ceramics. Planar SOFC have the advantages of high power density and design flexibility over its counterpart tubular configuration. However, structural integrity, mechanical reliability, and durability are of great concern for commercial applications of these cells. The stress distribution in a cell is a function of geometry of fuel cell, temperature distribution, external mechanical loading and a mismatch of thermo-mechanical properties of the materials in contact. The mismatch of coefficient of thermal expansion and elastic moduli of the materials in direct contact results in the evolution of thermal stresses in the positive electrode/electrolyte/negative electrode (PEN) assembly during manufacturing and operating conditions (repeated start up and shut down steps) as well. It has long been realized and demonstrated that the durability and reliability of SOFCs is not only determined by the degradation in electrochemical performance but also by the ability of its component materials to withstand the thermal stresses. In the present work, an attempt has been made to evaluate the thermal stresses as a function of thermal and mechanical properties of the component materials assuming contribution from other factors such as thermal gradient, mechanical loading and in-service loading conditions is insignificant. Materials used in the present study include the state of art anode (Ni-YSZ), electrolyte(YSZ) and cathode materials(LM and LSM) of high temperature SOFC and also the ones being suggested for intermediate temperature SOFC Ni-SCZ as an anode, GDC and SCZ as electrolyte and LSCF as the cathode. Variation of thermo-mechanical properties namely coefficient of thermal expansion, and elastic and shear moduli were studied using thermo-mechanical analyzer and resonant ultrasound spectroscope respectively in 25-900°C temperature range. A non-linear variation in elastic and shear moduli- indicative of the structural changes in the studied temperature range was observed for most of the above mentioned materials. Coefficient of thermal expansion (CTE) was also found to increase non-linearly with temperature and sensitive to the phase transformations occurring in the materials. Above a certain temperature (high temperature region- above 600°C), a significant contribution from chemical expansion of the materials was also observed. In order to determine thermal stress distribution in the positive electrode, electrolyte, negative electrode (PEN) assembly, CTE and elastic and shear moduli of the component materials were incorporated in finite element analysis at temperature of concern. For the finite element analysis, anode supported configuration of PEN assembly (of 100mm x 100mm) was considered with 1mm thick anode, 10μm electrolyte and 30μm cathode. The results have indicated that cathode and anode layer adjacent to cathode/electrolyte and electrolyte/anode interface respectively are subjected to tensile stresses at the operating temperature of HT-SOFC (900°C) and IT-SOFC (600°C). However, the magnitude of stresses is much higher in the former case (500MPa tensile stress in cathode layer) when compared with the stress level in IT-SOFC (178MPa tensile stress in cathode layer). These high stresses might have been resulted from the higher CTE of cathode when compared with the adjacent electrolyte. However, it is worth mentioning here that in the present work, we have not considered any contribution from the residual stresses arising from fabrication and the stress relaxation from softening of the glass sealant.

The mechanical properties and micro-forming of the Au-based bulk metallic glasses are reported in this thesis. The original ingots were prepared by arc melting and induction melting. The Au49Ag5.5Pd2.3Cu26.9Si16.3 bulk metallic glasses with different diameters 2 and 3 mm were successfully fabricated by conventional copper mold casting in an inert atmosphere. By the observation of transmission electron microscopy diffraction pattern, there are crystalline phases among the amorphous matrix phase. The Au49Ag5.5Pd2.3Cu26.9Si16.3 bulk metallic glass shows the high glass forming ability and good thermal stability. By the Differential scanning calorimetry (DSC) results, the values of£G£Vx and £G£Vm are 50 and 21 K. And Trg, £^, and £^m values for the Au49Ag5.5Pd2.3Cu26.9Si16.3 bulk metallic glass (BMG) at the heating rate of 0.67 K/s are 0.619, 0.430 and 0.774, respectively. The mechanical properties of Au49Ag5.5Pd2.3Cu26.9Si16.3 in terms of compression testing are examined using an Instron 5582 universal testing machine. Room temperature compression tests are conducted on specimens with various strain rates. To know the size effect, the micro-pillars were made by using a focus ion beam (FIB) technique. The micro-pillars were under the tests of compression at different strain rates, compared with macro-scale 2 mm rod specimens. In contrast to the brittle fracture in a bulk sample, these micro-pillar specimens show significant plasticity. The morphology of compressed pillar samples indicates that the number of shear bands increased with the sample size and strain rates.

Molecular dynamics theory and second reactive empirical bond order (REBO) potential are employed to determine the mechanical and dynamic properties of (10,10) and (17,0) single-wall carbon nanotubes (SWNT). According to the different simulated environment, the article can be divided into two parts and discussed. The mechanical properties of SWNT in vacuum environment are investigated by tensile process. The physical parameters can be obtained during the tensile process, for example, the yield stress and the Young¡¦s modulus. In addition, the slip vector can be used to investigate the dynamic behaviors of carbon nanotubes during the tensile process and the variation of microstructure after carbon nanotubes broken. Moreover, the mechanical properties of SWNT in the bulk water are also taken into account. In this section, we mainly investigate the effect of the structure of water molecules in the SWNT with different diameters of SWNT. Finally, the mechanical properties of SWNT influenced by water molecules inside the carbon nanotubes are investigated, and compare the results with those in vacuum environment.

<p>The drying sequence in the manufacturing process for paperboard involves evaporation of water, primarily from within the fibres. The vapour is then transported out of the web by pressure or concentration gradients. As the moisture transport from the paper web to the ambient is quicker than the moisture transport within the fibre network to the surfaces of the web, moisture gradients develop through the thickness of the web. This work concerns effects on the mechanics of paper drying from the variation in moisture through the relatively thin structures of paper and paperboard.</p><p>Distributions of inplane residual stresses through paper materials in the unloaded state after drying are believed to be caused by the varying moisture through the thickness during drying. The distributions in general exhibit compressive stress near the board surfaces and tensile stress in the interior of the board. This may be modified after drying and is also affected by structural variation in the material between different plies of multi-ply paperboards.</p><p>The stress development during drying is important because it influences the resulting material properties of the paper and because it can lead to curl, which is a quality problem. The residual stresses themselves are an error source in simulation or evaluation of the mechanical behaviour of paper.</p><p>In this work, residual stress distributions in paperboard were determined experimentally, to clarify the mechanisms of residual stress build-up. An experimental method for such tests was also developed. Based on the experimental findings, the mechanics of paper drying was modelled and the stress build-up simulated. Simulation offers a way of studying how the properties of paper develop during drying of wet paper webs.</p>

Identification of favorable production zones in hydrocarbon-bearing shale often requires the quantification of in-situ mechanical properties. These properties are also necessary for the optimal design of hydro-fracturing operations. Rock elastic properties are affected by volumetric concentrations of mineral constituents, porosity, fluid saturations, and total organic carbon (TOC). Rapid depth variations of rock properties often encountered in shale gas formations make conventional petrophysical interpretation methods inadequate to estimate volumetric concentration of mineral constituents. We introduce a new method to assess elastic properties of organic shale based on the combined quantitative interpretation of sonic, nuclear, and resistivity logs. In-situ elastic properties of organic shale are estimated by (a) improving the assessment of volumetric concentrations of mineral constituents, (b) implementing reliable rock physics models and mixing laws for organic shale, and (c) numerically reproducing wideband frequency dispersions of Stoneley and flexural waves. An example of the application of the method is described in the Haynesville shale gas formation. Estimates of mineral concentrations, porosity, and fluid saturations are in agreement with available laboratory core measurements and X-Ray Diffraction (XRD) data. Calculated layer-by-layer P- and S-wave velocities differ by less than 15% from measured velocities thus confirming the reliability of the method. Finally, based on the new interpretation method developed in this thesis, correlations are found between mineral concentrations, TOC, porosity, and rock elastic properties, which can be used in the selection of optimal production zones. / text

published_or_final_version / Mechanical Engineering / Master / Master of Philosophy

published_or_final_version / Civil Engineering / Doctoral / Doctor of Philosophy

published_or_final_version / Civil Engineering / Master / Master of Philosophy

Anodic alumina nanohoneycombs (AAO) have been widely used because of its convenient fabrication and controllable pores’ geometry. A lot of investigations have been conducted to study its physical and chemical properties. However, the mechanical properties, especially tribological properties, of such a popular nanomaterial still remain almost unknown. In this project, a series of scratch experiments were conducted on AAO films fabricated by a two-step anodisation method. The testing system is a G200 Nanoindenter provided by Agilent Corporation. A standard diamond Berkovich tip is used as the scratch tip. A scanning electron microscope was used to image the microstructure of the material deformation after scratching. Strengths of AAO domains with different pore regularities were compared by performing the scratch tests at constant normal loads crossing the boundaries separating these domains. Ramping load tests were carried out to show the effects of the normal load on the deformation and friction of the AAO. Scratch cycles and velocities were also varied to see their influence on friction and wear. The results show that the more ordered AAO structure has higher strength than disordered counterparts under scratch testing. The friction coefficient reduces rapidly on increasing normal load, and an explanation of this unusual behaviour is offered by considering the row-by-row deformation of the AAO structure. In multicycle scratch tests, the friction reaches a maximum at the fourth cycle. A step-like deformation behaviour was observed when the scratch velocity became extremely large, and this is probably due to the dynamic response of the instrument. / published_or_final_version / Mechanical Engineering / Master / Master of Philosophy

Self-ordered anodic porous alumina with a nano-honeycomb structure has recently been extensively used as templates for the synthesis of various nanomaterials for diverse applications. However, due to the insufficient knowledge on the combined electro-chemo-mechanical processes, the formation mechanism of self-ordering has been under debate for decades without clear conclusions. Also, fast fabrication of highly self-ordered and mechanically stable anodic porous alumina is still a challenge. Furthermore, the actuation behavior of anodic porous alumina upon external mechanical and electrical triggering in an electrochemical cell has not been exploited. In this work, firstly, we investigated the self-ordering mechanism by establishing a kinetics model involving the Laplacian electric potential distribution and a continuity equation for current density within the oxide body. Current densities governed by the Cabrera-Mott equation are formed by ion migration within the oxide as well as across the interfaces. The pore channel growth, due to electric-field-assisted reactions, is governed by Faraday’s law. Real-time evolution of pre-patterned pore channel growth was simulated in two-dimensional cases by finite element method. The simulations revealed a parameter domain within which pre-patterned pore channels will continue to grow in a stable manner during the subsequent anodization if the pre-patterns are commensurate with the self-ordered configurations, or these are driven into stable if the pre-patterns do not initially match the self-ordered configurations. This was verified in experimentally observed pore channel growth under the guidance of pre-patterns made by focused-ion-beam milling. Furthermore, the simulations revealed that ionization reaction on (001) oriented Al grain is relatively easier than that on (101) grain, which results in stable and unstable pore channel growth on (001) and (101) Al grains, respectively, both of which were observed from the simulations and experiments. Secondly, a scheme on quantitative evaluation of self-ordering qualities in anodic porous alumina has been developed, based on which we systematically searched the optimum self-ordering conditions, by varying the key anodization factors, including substrate grain orientation, electrolyte concentration, temperature, voltage, and time. A high acid concentration and high temperature anodization method was found. Compared with conventional methods, the present method can realize fast formation of highly self-ordered, and mechanically stable anodic porous alumina under a continuous range of anodization voltage with tunable interpore distances. Thirdly, reversible bending was found in anodic porous alumina-Al composites upon cyclic electric actuation, as directly observed by an optical microscope and detected by in situ nanoindentation. The bending is thought to be the result of charge-induced surface stresses in the nanoporous alumina. The results suggest a new type of composite materials for applications as micro-scale actuators to transform electrical energy into mechanical energy. Furthermore, the composite exhibits significant softening during in situ nanoindentation when the estimated maximum stress underneath the indenter is exerted on the metal/oxide interface. Softening was further verified by in situ microindentation. Electron microscopy examination indicated that the softening is due to a combination of high compression stress and electric field acting near the interface, which enhance ionization reaction and cause the interface to move faster into the substrate. / published_or_final_version / Mechanical Engineering / Doctoral / Doctor of Philosophy