Measuring 3D surface geometry with precision and accuracy is an important part of many engineering and scientific tasks. 3D Scanning techniques measure surface geometry by estimating the locations of sampled surface points. In recent years, Structured-Light 3D scanners have gained significant popularity owing to their ability to produce highly accurate scans in real-time at a low cost. In this thesis we describe an approach for Structured-Light 3D scanning using a digital camera and a digital projector. We utilise the projective geometric relationships between the projector and the camera to carry out both an implicit calibration of the system and to solve for 3D structure. Our approach to geometric calibration is flexible, reliable and amenable to robust estimation. In addition, we model and account for the radiometric non-linearities in the projector such as gamma distortion. Finally, we apply a post-processing step to efficiently smooth out high-frequency surface noise while retaining the structural details. Consequently, the proposed work reduces the computational load and set-up time of a Structured-Light 3D scanner; thereby speeding up the whole scanning process while retaining the ability to generate highly accurate results. We demonstrate the accuracy of our scanning results on real-world objects of varying degrees of surface complexity. Introduction The projective geometry for a pair of pin-hole viewing devices is completely defined by their intrinsic calibration and their relative motion or extrinsic calibration in the form of matrices. For a Euclidean reconstruction, the geometry elements represented by the calibration matrices must be parameterised and estimated in some form. The use of a projector as the ‘second viewing’ device has led to numerous approaches to model and estimate its intrinsic parameters and relative motion with respect to the camera's 3D co-ordinate system. Proposed thesis work assimilates the benefits of projective geometry constructs such as Homography and the invariance of the cross-ratios to simplify the system calibration and the 3D estimation processes by an implicit modeling of the projector's intrinsic parameters and its relative motion. Though linear modeling of the projective geometry between a camera-projector view-pair captures the most essential aspects of the underlying geometry, it does not accommodate system non-linearities due to radiometric distortions of a projector device. We propose an approach that uses parametric splines to model the systematic errors introduced by radiometric non-linearities and thus correct for them. For 3D surfaces reconstructed as point-clouds, noise manifests itself as some high-frequency variations for the resulting mesh. Various pre and/or post processing techniques are proposed in the literature to model and minimize the effects of noise. We use simple bilateral filtering of the depth-map for the reconstructed surface to smoothen the surface while retaining its structural details. Modeling Projective Relations In our approach for calibrating the projective-geometric structure of a projector-camera view-pair, the frame of reference for measurements is attached to the camera. The camera is calibrated using a commonly used method. To calibrate the scanner system, one common approach is to project sinusoidal patterns onto the reference planes to generate reference phase maps. By relating the phase-information between the projector and image pixels, a dense mapping is obtained. However, this is an over-parameterisation of the calibration information. Since the reference object is a plane, we can use the projective relationships induced by a plane to implicitly calibrate the projector geometry. For the estimation of the three-dimensional structure of the imaged object, we utilise the invariance of cross-ratios along with the calibration information of two reference planes. Our formulation is also extensible to utilise more than two reference plane to compute more than one estimate of the location of an unknown surface point. Such estimates are amenable to statistical analysis which allows us to derive both the shape of an object and associate reliability scores to each estimated point location. Radiometric Correction Structured-light based 3D scanners commonly employ phase-shifted sinusoidal patterns to solve for the correspondence problem. For scanners using projective geometry between a camera and a projector, the projector's radiometric non-linearities introduce systematic errors in establishing correspondences. Such errors manifest as visual artifacts which become pronounced when fewer phase-shifted sinusoidal patterns are used. While these artifacts can be avoided by using a large number of phase-shifts, doing so also increases the acquisition time. We propose to model and rectify such systematic errors using parametric representations. Consequently, while some existing methods retain the complete reference phase maps to account for such distortions, our approach describes the deviations using a few model parameters. The proposed approach can be used to reduce the number of phase-shifted sinusoidal patterns required for codification while suppressing systematic artifacts. Additionally, our method avoids the 1D search steps that are needed when a complete reference phase map is used, thus reducing the computational load for 3D estimation. The effectiveness of our method is demonstrated with reconstruction of some geometric surfaces and a cultural figurine. Filtering Noise For a structured-light 3D scanner, various sources of noise in the environment and the devices lead to inaccuracies in estimating the codewords (phase map) for an unknown surface, during reconstruction. We examine the effects of such noise factors on our proposed methods for geometric and radiometric estimation. We present a quantitative evaluation for our proposed method by scanning the objects of known geometric properties or measures and then computing the deviations from the expected results. In addition, we evaluate the errors introduced due to inaccuracies in system calibration by computing the variance statistics from multiple estimates for the reconstructed 3D points, where each estimate is computed using a different pair of reference planes. Finally, we discuss the efficacy of certain filtering techniques in reducing the high-frequency surface noise when applied to: (a) the images of the unknown surface at a pre-processing stage, or (b) the respective phase (or depth) map at a post-processing stage. Conclusion In this thesis, we motivate the need for a procedurally simple and computationally less demanding approach for projector calibration. We present a method that uses homographies induced by a pair of reference planes to calibrate a structured-light scanner. By using the projective invariance of the cross-ratio, we solved for the 3D geometry of a scanned surface. We demonstrate the fact that 3D geometric information can be derived using our approach with accuracy on the order of 0.1 mm. Proposed method reduces the image acquisition time for calibration and the computational needs for 3D estimation. We demonstrate an approach to effectively model radiometric distortions for the projector using cubic splines. Our approach is shown to give significant improvement over the use of complete reference phase maps and its performance is comparable to that of a sate-of-the-art method, both quantitatively as well as qualitatively. In contrast with that method, proposed method is computationally less expensive, procedurally simpler and exhibits consistent performance even at relatively higher levels of noise in phase estimation. Finally, we use a simple bilateral filtering on the depth-map for the region-of-interest. Bilateral filtering provides the best trade-off between surface smoothing and the preservation of its structural details. Our filtering approach avoids computationally expensive surface normal estimation algorithms completely while improving surface fidelity.

The diploma thesis is focused on an optical method for 3D scanning. There is selected photogrammetry for creating 3D models. In the practical part, a mechanism for automatic photo capture is designed and manufactured and 3D printed with using a digital camera, Arduino microcontroller and stepper motors. There are proposed two methods of capturing photographs with which digital twins of reference objects are created. The result of the work is a functional 3D scanner. The next are evaluated used methods as well as the production costs and the time required by the operator when creating a digital copy of the object is listed.

The thesis concentrates on the design of limited slip differential of the racing car. It describes the method of designing the model of space for differential, using the 3D ATOS scanner and Pro/ENGINEER software environment. The next part of the thesis illustrates the process of designing the model of mass-produced open differential. The main attention is paid to the design of both versions of clutch limited slip differential and also to the analysis of problematic issues of each analyzed component. Further on, there is a stress analysis of some selected parts: pressure ring, differential case and their comparison before and after their optimization.

The project developed under the engineering studies, solves the problem of production of a prototype car using modern technology, reverse engineering and CAD / CAM. Based on the literary study of the issue, was designed process of digitization of the physical model of car, including the treatment and processing of data. Follow-up step was to verify the production of the additive rapid prototyping technology - FDM method. Verification of the results was performed on a vertical milling cantilever FV 25 CNC with control system Heidenhain iTNC 530 using a cutting strategies by PowerMILL CAM software. At the end of the resulting models edit as necessary.

The master’s thesis is focused on flow analysis work filling in turbocharged CNG engine. The research method is reverse engineering. The intake canal is casted and than scanned by 3D Scanner ATOS. The CAD model is created in program Creo Parametric 2.0. In the created interactive model is simulated flow in the CFD program Star CCM +. The air intake system is modified for increasing the charging efficiency of the engine.

Aus der Einleitung: "In der Historie erforderte die komplette dreidimensionale Aufnahme eines Objektes mittels Streifenprojektion einen hohen Zeitaufwand aufgrund der Realisierung der zeitlichen Abfolge von Streifensequenzen mit analogen Mitteln, mehrere Sekunden sind der übliche Standard für eine 3D Aufnahme. Damit einher geht die Notwendigkeit des während der Aufnahmezeit ruhenden Objektes. Das bedeutet Einschränkungen für eine Vielzahl von Anwendungen insbesondere bei dynamischen Prozessen und lebenden Objekten. Neue Möglichkeiten eröffneten sich mit der Einführung digitaler Lichtmodulatoren."

[pt] Esta dissertação tem por objetivo realizar a caracterização metrológica de scanners ópticos tridimensionais por projeção de luz estruturada com vistas à aplicação em ensaios de coletes balísticos. Técnicas de digitalização tridimensional vêm ganhando popularidade nas últimas décadas, entretanto o recente emprego de equipamentos de digitalização 3D em ensaios de coletes balísticos constitui uma nova aplicação para estes equipamentos, em especial na caracterização dos traumas originados pelos impactos de projéteis, o que motivou a realização do estudo. A metodologia empregada fundamentou-se nas pesquisas bibliográfica, documental, experimental e de laboratório que tiveram por objetivo coletar dados utilizando scanner por projeção de luz estruturada no contexto de ensaios de coletes balísticos e compará-los com valores de referência. Foram sugeridos processos de alinhamento, segmentação, filtragem e estabelecimento de planos de referência que se mostraram adequados ao tratamento das nuvens de pontos obtidas nos ensaios de coletes balísticos. Os resultados confirmaram os erros sistemáticos relatados na literatura para equipamentos de digitalização por luz estruturada e possibilitaram uma estimativa da incerteza de medição para o equipamento em questão. Concluiuse que os valores críticos de medição de traumas são corretamente medidos pelo instrumento de digitalização 3D e por meio da utilização do método sugerido para tratamento de nuvens de pontos neste contexto. / [en] This dissertation aims at performing the metrological characterization of three-dimensional optical scanners by structured light projection for application in ballistic vest tests. Three-dimensional scanning techniques have been gaining popularity in recent decades, however the recent use of 3D scanning equipment in ballistic vests testing is a new application for these devices, especially in the characterization of traumas caused by projectile impacts, which motivated the realization of the study. The methodology used was based on bibliographic, documentary, experimental and laboratory research aimed at collecting data using a structured light projection scanner in the context of ballistic vests tests and comparing them with reference values. Procedures for alignment, segmentation, filtering and establishment of reference planes were suggested, which proved to be adequate for the treatment of point clouds obtained from ballistic vest tests. The results confirmed the systematic errors reported in the literature for structured light scanning equipment and made it possible to estimate the measurement uncertainty for the equipment in question. It was concluded that the critical trauma measurement values are correctly measured by the 3D scanning instrument and by using the suggested method for treating point clouds in this context.

In this thesis project, an underwater 3D scanner based on structured light has been constructed and developed. Two other scanners, based on stereoscopy and a line-swept laser, were also tested. The target application is to examine objects inside the water filled reactor vessel of nuclear power plants. Structured light systems (SLS) use a projector to illuminate the surface of the scanned object, and a camera to capture the surfaces' reflection. By projecting a series of specific line-patterns, the pixel columns of the digital projector can be identified off the scanned surface. 3D points can then be triangulated using ray-plane intersection. These points form the basis the final 3D model. To construct an accurate 3D model of the scanned surface, both the projector and the camera need to be calibrated. In the implemented 3D scanner, this was done using the Camera Calibration Toolbox for Matlab. The codebase of this scanner comes from the Matlab implementation by Lanman & Taubin at Brown University. The code has been modified and extended to meet the needs of this project. An examination of the effects of the underwater environment has been performed, both theoretically and experimentally. The performance of the scanner has been analyzed, and different 3D model visualization methods have been tested. In the constructed scanner, a small pico projector was used together with a high pixel count DSLR camera. Because these are both consumer level products, the cost of this system is just a fraction of commercial counterparts, which uses professional components. Yet, thanks to the use of a high pixel count camera, the measurement resolution of the scanner is comparable to the high-end of industrial structured light scanners.

The aim of this diploma thesis is to create useful reference models of the glider L-23 Super Blaník and their use for framework proposal technology of production, which will improve accuracy and reduce labor intensity of production. The introduction of the thesis describes history of glider and historical overview of geometry transmission in terms of structure. The next chapter of the thesis deals with the description of reference models and rules of their creation. Section describing coordinate systems is closely linked with the previous chapter. Another section of thesis is dedicated to the importance of reference models in the product lifecycle. The creation and tuning of reference models of glider is described in the next chapter of thesis. The penultimate chapter deals with experiment, which allowed verification of reference model and product. The conclusion of the thesis describes proposed technology of production where used verified reference models and modern tools of CAD systems refine and facilitate production. The main objective in designing of reference models was the definition of high quality and usable surfaces. Also proposal technology of production was processed in order to ensure the improvement and simplification of manufacturing process.

This thesis deals with no delay gear shifting. The first part is devoted to theoretical introduction. The next part describes comprehensive approach to vehicle dynamics, the choice of gear ratios, the use of reverse engineering to model the interior of the gear housing and the actual structural design of the internal components and strength analysis. Moreover, this work should fill the gap in the available literature which is publicly accessible.