The aim of this research was to quantify the influence of waves on arrays of tidal turbines. Experiments measured the wake of a turbine operating in combined wave-current flows, these were found to reduce velocity deficit as opposed to current only flow. The vertical region of the wake affected was dependant on the wave depth parameter, kd.RANS-BEM and Actuator Line methods were implemented within a commercial CFD code to provide computationally efficient methodologies for the simulation of both large turbine arrays and a turbine subjected to unsteady flow. For scaled experiments thrust coefficient was within 7% and 1% of the flume experiments for the RANS-BEM and Actuator Line methods respectively. The methods were found to give good prediction of a single turbine wake at distances greater than four diameters downstream, provided values of inlet turbulence intensity and length scale were equal to those measured experimentally.An unsteady Actuator Line method was used to quantify rotor loads and wake generation for a turbine operating within combined wave-current flow. The use of a streamwise pulsatile flow was found to give similar rotor and blade loads to simulations using a wave in a two phase volume of fluid simulation. The control strategy adopted by the turbine was found to greatly influence the computed rotor loads and blade bending moments. The wake generated by an Actuator Line method showed a reduction in velocity, however this was smaller than that measured experimentally for equivalent wave conditions.The accuracy with which the RANS-BEM method computed turbine loads and wakes was quantified for a number of one, two and three row arrays. The square of the disk averaged velocity encountered by turbines downstream of a single row of five turbines was found to be predicted to within 5% and 28% for an aligned and staggered arrangement respectively. For the two row arrays, the thrust of individual turbines was within 31% of the experimental measurements. The merged wake downstream of the multiple turbines was well predicted.Measurements of the wake of five porous disks showed combined wave-current flow did not alter the wake in the same manner as a single isolated disk. Measurement of wave energy over the wake showed the downstream current field altered wave propagation, causing a reduction in wave energy over the wake but an increase over the bypass flow. The accuracy of the wave model SWAN was assessed for the calculation of this change in wave characteristics. The model gave good prediction of the lateral variation of wave height over the far wake, however discrepancies in the near wake and upstream of the disk occurred.

Superalloys have performed well as blade and disc materials in turbine engines due to their exceptional elevated temperature strength, high resistance to creep, oxidation and corrosion as well as good fracture toughness. This study explores the use of a relatively new technique of strain measurement, high resolution electron backscatter diffraction (HR-EBSD) to measure local deformation fields. The heart of the HR-EBSD technique lies in comparing regions in EBSD patterns from a strained region of a sample to those in a pattern from an unstrained region. This method was applied to study the elastic strain fields and geometrically necessary dislocation density (GND density) distribution near hard carbide particles in a nickel-based superalloy MAR-M-002. Significant thermal strains were initially induced by thermal treatment, which included a final cooling from the ageing temperature of 870°C. Elastic strains were consistent with a compressive radial strain and tensile hoop strain that was expected as the matrix contracts around the carbide. The mismatch in thermal expansion coefficient of the carbide particles compared to that of the matrix was sufficient to have induced localized plastic deformation in the matrix leading to a GND density of 3 x 10¹³ m^–2 in regions around the carbide. These measured elastic strain and GND densities have been used to help develop a crystal plasticity finite element model in another research group and some comparisons under thermal loading have also been examined. Three-point bending was then used to impose strain levels within the range ±12% across the height of a bend bar sample. GND measurements were then made at both carbide-containing and carbide-free regions at different heights across the bar. The average GND density increases with the magnitude of the imposed strain (both in tension and compression), and is markedly higher near the carbide particles. The higher GND densities near the carbides (order of 10¹⁴ per m²) are generated by the large strain gradients produced around the plastically rigid inclusion during monotonic mechanical deformation with some minor contribution from the pre-existing residual deformation from thermal loading. A method was developed of combining the local EBSD measurements with FE modelling to set the average residual strains within the mapped region even when a good strain free reference point was unavailable. Cyclic loading was then performed under four point loading to impose strain levels of about ±8% across the height of bend bar samples. Similar measurements as in the case of monotonic deformation were made at several interruptions to fatigue loading. Observations from the cyclic loading such as slip features, carbide cracking, GND density accumulation have been explored around carbide particles, at regions away from them and near a grain boundary.

Computational fluid dynamics (CFD) is used in this thesis to model wind and tidal stream turbines and to investigate tidal turbine fence performance. There are two primary objectives of this work. The first is to develop and validate an actuator line method for the simulation of wind and tidal turbines which applies the blade forces to the flow field without the need for a regularisation kernel. The second is to examine tidal fences using, in part, the newly developed actuator line method. A potential flow equivalence method for determining the relative velocity to the blade chord and flow angle at the rotor blades in the actuator line method is proposed and validated. Results for simulations using this method compare favourably with those from both experiments and alternative computational methods, although the present model’s results deviate from experimental results in the vicinity of the blade tips. A CFD-embedded blade element-momentum tool is used to design rotors for operation in infinitely wide tidal fences spanning a tidal channel. Rotors are designed for fences with several different blockage ratios, with those designed for high blockage flows having greater solidity than those designed for operation in fences with lower blockage. It is found that designing rotors for operational blockage conditions can significantly improve the power output achieved by a tidal fence. Improved power output for higher blockage conditions is achieved by the application of greater thrust to the flow. Actuator line simulations of short (up to 8 turbines) fences with varying intra-rotor spacing and number of rotors confirm that hydrodynamic performance of the rotors improves as the spacing is reduced and as rotors are added to a fence. The position of a rotor within the fence impacts its performance; rotors at the ends of a fence extract reduced power compared to those at the centre of the fence, particularly for tip speed ratios greater than the design tip speed ratio.

Methods of determining natural frequencies of the D76D88, B76D88, A86E93, C86G90, C86L90 and C125L89 turbine wheel designs for various environmental conditions were investigated by application of Finite Element Analysis and beam theory. Modelling and simulation methods were developed ; the first method composed of 15 finite element simulations ; the second composed of 15 finite element simulations and a set of experimental frequency survey results; the third composed of 5 simulations , an incorporated mathematical model and a set of experimental frequency survey results. Each of these methods was designed to allow prediction of resonant frequency changes across a range of exhaust gas temperature and shaft rotational speed. For the new modelling and simulation methods, an analysis template and a plotting tool were developed using Microsoft Excel and MATLAB software. A graph showing a frequency-temperature-speed variations and a Campbell Diagram that incorporates material stiffening and softening effects across a range of rotational speeds was designed, and applied to the D76D88, B76D88, A86E93, C86G90, C86L90 and C125L89 turbine wheel designs. New design methodologies for turbine wheels were formulated and validated, showing a good agreement with a range of data points from frequency survey, strain-gauge telemetry and laser tip-timing test results. The results from the new design method were compared with existing single compensation factor methodology, and showed a great improvement in accuracy of prediction of modal vibration. A new nomenclature for the mode shapes of a turbocharger’s blade was proposed, designed and demonstrated to allow direct identification of associated mode shape. It is concluded that Finite Element Analysis combined with the frequency survey is capable of predicting changes in turbine natural frequencies and, when incorporated into the existing turbine design methodology, resulted in a major improvement in the accuracy of the predictions of vibration frequency.

Atmospheric icing presents serious challenges to the development of wind power of the wind energy industry in cold regions. The potential detrimental impact on the safe operation of wind turbines and the energy harvest hasn't been fully understood and requires further investigation. This thesis presents the research on icing profiles under different weather conditions and their impact on natural frequency, fatigue life, and lift and drag of the wind turbine blade. The research aims to develop a further understanding of the effect of atmospheric ice accretion on the structural integrity and aerodynamic performance of wind turbine blades through numerical and aerodynamic investigations to address the challenges facing the industry. A 5-MW NREL (National Renewable Energy Laboratory) wind turbine blade was selected for this study, due to availability of required geometric design parameters and experimental data for verification. The turbine rotor and its three blades were modelled and numerically simulated with commercial finite element software ANSYS. Three icing scenarios were chosen according to the ISO Standard and the corresponding icing profiles were developed to investigate their influence on vibrational behaviours of the wind turbine blade and rotor under different weather conditions. Icing loads were applied on the leading edge of the blade and natural frequency results were compared between clean and iced blades. It was found that harsh icing weather drove the natural frequency down to the near resonance limit, which could lead to significant issue on structural integrity of the wind turbine. The effect of atmospheric ice accretion with additional load due to varying wind speeds on the fatigue life of the wind turbine blade has been investigated. Significant reduction of fatigue life was found due to the increase of the von Mises stresses. Finally, computational fluid dynamics (CFD) analysis was carried out to investigate the effect of atmospheric ice accretion on the aerodynamic performance of typical 1-MW and 5-MW wind turbine blades. Results of the drag and lift coefficients and power production under different icing scenarios were obtained for five angles of attack. Compared with the results of the clean aerofoil profile, remarkable reduction in the power generation was observed due to the accreted ice at various aerofoil sections in the spanwise direction of the blade, demonstrating the detrimental impact of atmospheric icing on energy harvest for the wind energy industry.

Wind power, especially offshore, is considered to be one of the most promising sources of ‘clean’ energy towards meeting the EU targets for 2020 and 2050. However, its popularity has always fluctuated with the price of fossil fuels since nowadays wind electricity production cannot compete with nuclear or coal electricity production. Support structures are thought to be one of the main drivers for reducing costs in order to make the wind industry more economically efficient. Foundations and towers should be fit for purpose, extending their effective service life but avoiding costs of oversizing. An exhaustive review of the background and state of the art of the Fatigue-Life assessment approaches has been carried out, combining analysis of the gathered experimental data and the development of Finite Element models based on contemporary 3D solid models with diverse Regression Analyses, in order to identify their weakness and evaluate their accuracy. This research shows that the guides and practices currently employed in the design and during the operation of the offshore wind turbine support structures are obsolete and not useful for optimisation, which generally leads to conservationism and an unnecessary increase in costs. The basis for a comprehensive update of the Girth Weld and Tubular Joint S-N curves and the Stress Concentration Factors of Tubular Joints has been set out. Furthermore, a reliable methodology for deriving the Stress Intensity Factor at the deepest point of a semi-elliptical surface saddle crack in a tubular welded T-joint has been proposed.

This research aims to assess the causes of inefficient and unstable operation of centrifugal compressors and turboexpanders in process gas applications in order to provide a solution for performance restoration and enhancement. It encompasses thermodynamic and flow evaluations to examine the efficiency and operating range improvement options of new units. Besides, this work is complemented by a technoeconomic analysis to provide a rounded outcome from these studies. In order to achieve the desired objectives, a novel integrated approach has been developed to assess the design and performance of multi-stage centrifugal compressors. The proposed systematic methodology involves five basic elements including evaluation of compressor selection, compressor sizing and casing structure, performance prediction at the design and off-design conditions, modelling of efficiency and head deterioration causes; and stage design evaluation. This will contribute towards evaluating the geometrical parameters of the new units’ designs at the early preliminary design phase, and thus, will be useful to identify the options for efficiency and operating range enhancements. For installed units, this approach can be implemented to assess the cause of inefficient and unstable operation by assessing the available operation data. A method was developed to predict the performance curve of multi-stage centrifugal compressor based on a stage stacking technique. This approach considers the advantages of Lüdtke and Casey-Robinson methods with an incorporation of a methodology for compressor selection and sizing to generate more accurate results. To emphasize the validity of the developed model, it has been evaluated for both low and high flow coefficient applications. The obtained results show a significant improvement in the estimated efficiency, pressure ratio, shaft power and operating range as compared with the existing methods. The centrifugal compressor is designed to run under various operating conditions and different gas compositions with the primary objective of high efficiency and reliability. Therefore, a new iterative method has been developed to predict the equivalent compressor performance at off-design conditions. This technique uses the performance parameters at design conditions as a reference point to derive the corresponding performance characteristics at numerous suction conditions with less dependency on the geometrical features. Through a case study on a gas transport centrifugal compressor, it was found that the developed approach can be applied for design evaluation on the expected variation of working conditions, and for the operation diagnosis of installed units as well. Furthermore, a parametric study has been conducted to investigate the effect of gas properties on the stage efficiency, surge margin, and compressor structure. The obtained results support the need for considering the gas properties variation when the off-design performance is derived. To evaluate the impact of internal blockage on the performance parameters, this study proposed an approach to model the effect of non-reactive deposits, which has been qualified using four operation cases and the obtained results are compared with the internal inspection findings from the stage overhauling process. This also covers the influential aspects of flow blockage on the technical and economic values. Since the main challenge here is to analyze the process gas composition in real time, the influences of the non-reactive deposits have been compared with the effect of the unanticipated gas composition change. Subsequently, it has turned out that the pressureratio parameter is not enough to assess the possibility of flow blockage and unexpected gas properties change. Moreover, it was observed that the stage discharge pressure was more sensitive to the fouled aftercooler comparing with suction and internal blockage. However, the effect of contaminated aftercooler on the surge point and discharge pressure and temperature of the upstream stage was found greater than its impact on the shaft power. Thus, a substantial surge margin reduction was detected when the first stage was operating with a fouled aftercooler comparing with the measured reduction as a result of unanticipated gas properties change. Furthermore, a larger pressure ratio drop was measured in the case of liquid carryover which revealed a more significant impact of the two phases densities difference comparing with the gas volume fraction (GVF) effect. The possibility of hydrate formation has been assessed using hydrate formation temperature (HFT) criteria. Additionally, this research highlights a number of challenges facing the selection of typical centrifugal stage design by assessing the contribution of design characteristics on the operating efficiency and stable flow range. Besides, an empirical-based-model was established to select the optimum impeller and diffuser configurations in order to make a compromise decision based on technical and economic perspective. It was concluded that there is no absolute answer to the question of optimum rotor and stator configuration. The preliminary aerothermodynamic evaluation exposed that the selection of the optimum impeller structure is governed by several variables: stage efficiency, pressure loss coefficient, manufacturing cost, required power cost, resonance frequency and stable operating range. Hence, an evaluation is required to compromise between these parameters to ensure better performance. Furthermore, it was argued throughout this study that the decision-making process of the typical stage geometrical features has to be based upon the long-term economic performance optimization. Thus, for higher long-term economic performance, it is not sufficient to select the characteristics of the impeller and diffuser geometry based on the low manufacturing cost or efficiency improvement criterion only. For turboexpanders, a simple and low cost tool has been developed to determine the optimum turboexpander characteristics by analysing the generated design alternatives. This approach was used in designing a turboexpander for hydrocarbon liquefaction process. Moreover, since the turboexpanders are expected to run continuously at severe gas conditions, the performance of the selected turboexpander was evaluated at different inlet flow rates and gas temperatures. It has turned out that designing a turboexpander with the maximum isentropic efficiency is not always possible due to the limitations of the aerodynamic parameters for each component. Therefore, it is necessary to assess the stage geometrical features prior the construction process to compromise between the high capital cost and the high energetic efficiency.

Η θερμοδυναμική ανάλυση του κύκλου Brayton υποδεικνύει ότι η θερμική απόδοση και το ειδικό έργο εξόδου ενός αεριοστρόβιλου μπορούν να βελτιωθούν με την αύξηση της θερμοκρασίας εισόδου των αεριών της καύσης στον στρόβιλο. Επιπλέον, οι αυξημένες θερμοκρασίες εισόδου στον στρόβιλο συνοδεύονται και από μείωση της κατανάλωσης καυσίμου, ενώ σε αεροπορικές εφαρμογές οι υψηλότερες θερμοκρασίες έχουν ώς αποτέλεσμα την αύξηση της ώσης του κινητήρα. Δυστυχώς όμως, οι υψηλές αυτές θερμοκρασίες θέτουν σε κίνδυνο την ακεραιότητα των εξαρτημάτων του στροβίλου υψηλής πίεσης και ειδικότερα τα πτερύγια (blades) του στροβίλου και το δάπεδο (endwall) στο οποίο τα πτερύγια αυτά είναι προσκολλημένα. Στους μοντέρνους κινητήρες, η θερμοκρασία εισόδου στον στρόβιλο μπορεί να φτάνει και στα επίπεδα των 1900Κ, θερμοκρασία η οποία υπερβαίνει το σημείο τήξης των υλικών από τα οποία είναι κατασκευασμένα τα εξαρτήματα του στροβίλου. Αυτό έχει ως αποτέλεσμα τα εξαρτήματα του στροβίλου να λειτουργούν σε πολύ σκληρότερο περιβάλλον απ' ότι στο παρελθόν. Η διατήρηση επαρκούς διάρκειας ζωής στις υψηλές αυτές θερμοκρασίες απαιτεί την ανάπτυξη νέων υλικών κατασκευής και αποτελεσματικών μεθόδων ψύξης για τα εξαρτήματα του στροβίλου. Για την αντιμετώπιση και την αποφυγή της αστοχίας των πτερυγίων (blades) και των δάπεδων (endwall) των πτερυγικών διακένων στους στροβίλους, η μέθοδος του "film cooling" έχει ενσωματωθεί στον σχεδιασμό τους. Κατά την διεργασία της ψύξης των εξαρτημάτων με την μέθοδο αυτή, ψυχρός αέρας αφαιμάσσεται από το στάδιο του συμπιεστή, διοχετεύεται μέσω εσωτερικών θαλάμων του κινητήρα στα εξαρτήματα του στροβίλου και εγχέεται μέσω διακριτών οπών στα τοιχώματα των πτερυγίων και των δαπεδικών τοιχωμάτων. Μετά την έξοδο του από τις οπές, ο ψυκτικός αέρας σχηματίζει ένα λεπτό, προστατευτικό στρώμα-φιλμ μεταξύ των θερμών αερίων της καύσης και της μεταλλικής επιφάνειας των εξαρτημάτων. Μια εκ των κρίσιμων περιοχών οι οποίες υποβάλλονται σε αυξημένους ρυθμούς μετάδοσης θερμότητας είναι και η περιοχή γύρω από την περιφέρεια σύνδεσης των πτερυγίων (blades) με τα δάπεδα (endwalls) του στροβίλου. Η περιοχή αυτή κυριαρχείται από την παρουσία ισχυρών τρισδιάστατων δευτερογενών ροών (γνωστές και ώς junction flows) οι οποίες προκαλούν αύξηση των τοπικών ρυθμών μετάδοσης θερμότητας στην περιοχή της τάξης του 350%. Επιπλέον, οι ροές αυτές, εμποδίζουν την διείσδυση ψυκτικού ρευστού στην προβληματική περιοχή εκτοπίζοντας το μακριά από την επιφάνεια του δαπέδου πριν αυτό προλάβει να παράσχει ικανοποιητική ψύξη. Αντικείμενο της παρούσας διδακτορικής διατριβής, είναι η μελέτη, ανάπτυξη και δοκιμή (τόσο πειραματικά όσο και υπολογιστικά) μιας πρωτότυπης γεωμετρίας ψύξης (με την μέθοδο του film cooling), για την αποτελεσματική αντιμετώπιση του προβλήματος της υπερθέρμανσης της περιοχής σύνδεσης του πτερυγίου – δαπέδου κυρίως γύρω από το επίπεδο του χείλους προσβολής. Το κύριο χαρακτηριστικό της πρωτότυπης μεθόδου έγχυσης είναι ότι το ψυκτικό εκχέεται κατά τέτοιο τρόπο έτσι ώστε οι ροϊκές γραμμές του ψυκτικού να υποβοηθούνται από την περιστροφική κίνηση των τοπικών τρισδιάστατων ροών. Η πολυπλοκότητα του προβλήματος ψύξης της συγκεκριμένης περιοχής προκύπτει από δύο στοιχεία. Πρώτον, όπως αναφέρθηκε και προηγουμένως, η ροή στην περιοχή σύνδεσης κοντά στο τοίχωμα χαρακτηρίζεται από πολύπλοκη τρισδιάστατη δομή. Δεύτερον, το πρόβλημα χαρακτηρίζεται από τρείς θερμοκρασίες: την θερμοκρασία της κύριας ροής, την θερμοκρασία του τοιχώματος και την θερμοκρασία του ψυκτικού αέρα. Για την πλήρη διερεύνηση των χαρακτηριστικών της προτεινόμενης μεθόδου ψύξης η εργασία περιλαμβάνει τόσο πειραματικό όσο και υπολογιστικό σκέλος: Υπολογιστικό Σκέλος (Computational part): Ο επιτυχής σχεδιασμός μιας πιθανής γεωμετρίας ψύξης για την συγκεκριμένη περιοχή του δαπέδου (endwall) απαιτεί την γνώση και κατανόηση της τοπικής ροής μέσα στην οποία το τζετ του ψυκτικού πρόκειται να εισέλθει. Επιπλέον, είναι σημαντική η κατανόηση της αλληλεπίδρασης που αναμένεται μεταξύ του ψυκτικού αέρα με την τοπική τρισδιάστατη ροή. Για τον σκοπό αυτό, χρησιμοποιήθηκε η μέθοδος της υπολογιστικής ρευστοδυναμικής (Computational Fluid Dynamics) για την πρόβλεψη του σχετικού τρισδιάστατου βασικού πεδίου ροής στην περιοχή σύνδεσης του πτερυγίου (blade) - δαπέδου (endwall). Έγιναν προσομοιώσεις τόσο για την βασική γεωμετρία απουσία έγχυσης (οι οποίες χρησιμοποιήθηκαν ως πεδίο αναφοράς) όσο και προσομοιώσεις παρουσία της πρωτότυπης έγχυσης οι οποίες αφορούσαν την επίδραση διαφόρων παραμέτρων στην αποτελεσματικότητα της ψύξης της προβληματικής περιοχής. Στις προσομοιώσεις υιοθετήθηκε η εξής θερμοκρασιακή κατανομή: Θερμό δάπεδο (endwall) - Θερμότερη κύρια ροή (mainstream) - Ψυχρός αέρας έγχυσης, η οποία είναι και αντίστοιχη με αυτήν που εμφανίζεται σε πραγματικές εφαρμογές. Τα αποτελέσματα των προσομοιώσεων βοήθησαν στην κατανόηση του ροϊκού πεδίου στην περιοχή σύνδεσης τόσο ποιοτικά όσο και ποσοτικά σε ότι αφορά τα σχετικά μεγέθη των ροϊκών δομών και των αεροδυναμικών χαρακτηριστικών τις περιοχής. Αυτό είχε ώς αποτέλεσμα τον αποτελεσματικό σχεδιασμό της πρωτότυπης γεωμετρίας έγχυσης. Επιπλέον, οι υπολογιστικές προβλέψεις ήταν πολύ βοηθητικές προς την κατεύθυνση κατανόησης και ερμηνείας των πειραματικών αποτελεσμάτων, αφού παρείχαν την δυνατότητα συσχέτισης της προκύπτουσας κατανομής της θερμοκρασίας στο δάπεδο (endwall) με τις τοπικές τρισδιάστατες ροές. Πειραματικό Σκέλος (Experimental part): Για την πειραματική διερεύνηση της αποτελεσματικότητας της προτεινόμενης μεθόδου ψύξης, χρησιμοποιήθηκε μια νέα τεχνική η οποία αναπτύχθηκε ως μέρος της παρούσας εργασίας, υιοθετώντας θερμοκρασιακή κατανομή αντίστροφη από αυτήν που χρησιμοποιήθηκε για τις υπολογιστικές προβλέψεις, π.χ. Ψυχρή κύρια ροή (mainstream) - Θερμό πλαϊνό τοίχωμα (endwall) - Θερμότερος αέρας έγχυσης. Χρησιμοποιώντας την μέθοδο αυτή και με την χρήση υπέρυθρης θερμογραφίας (infrared thermography), ποσοτικοποιείται η αποτελεσματικότητα στην ψύξη του πλαϊνού τοιχώματος και προσδιορίζεται η περιοχή στην οποία η ψύξη είναι αποτελεσματική. Επιπλέον της ποιοτικής και ποσοτικής αποτίμησης της αποτελεσματικότητας της ψύξης, ήταν αναγκαίες αεροδυναμικές μετρήσεις για τον καθορισμό του αεροδυναμικού κόστους της προτεινόμενης μεθόδου ψύξης. Οι μετρήσεις αυτές, δίνουν μια ένδειξη του κατά πόσον η μέθοδος επηρεάζει την μεγέθυνση και ένταση των δευτερογενών ροών (π.χ. δίνη διακένου (passage vortex)) στην περιοχή κατάντη της ζώνης αλληλεπίδρασης του ψυκτικού τζετ με την τοπική τρισδιάστατη ροή. / The thermodynamic analysis of the Brayton cycle designates that the thermal efficiency and the specific work output of a Gas Turbine can be improved by increasing the Turbine Inlet Temperatures. Furthermore, increment of the turbine inlet temperatures also results into lower fuel consumption rates, while, if the gas turbine is meant for propulsion purposes, increment of the turbine inlet temperatures also results into increased engine thrust. Unfortunately, these high gas temperatures jeopardize the integrity of the high pressure turbine components and more particular, the turbine blades and the endwall on which the blades are attached. In modern turbines, the turbine inlet temperature may reach the level of 1900K, exceeding by far the melting temperature of the metal walls. As a result, the turbine components operate at much harsher environments than in the past. Maintaining adequate life in these high temperatures requires the development of new materials and manufacturing processes, as well as efficient cooling methods for the components of the turbine. In order to address and avoid the failure of the blades and endwall of a turbine cascade, the method of "film cooling" has been incorporated as part of the components design process. In the latter method, air is bled from the compressor stage, passed through internal chambers of the engine to the turbine components and is injected through discrete holes in the walls of the blades and the endwall, forming a thin protective layer film between the hot combustion gases and the metal surfaces of the parts. A critical region that is subjected into increased thermal stresses is the area around the leading edge - endwall juncture, which is inherently dominated by the presence of strong three dimensional secondary flows (also known as juncture flows) responsible for the increment of the local heat transfer rates to the order of 350%. Moreover, these flows, prevent the penetration of the fluid in the problematic area, displacing the coolant mass flux away from the surface of the endwall before providing adequate cooling. The subject of the current thesis, is the design, development and testing (both experimental and computational) of a prototype cooling scheme (with the method of film cooling), in order to effectively address the endwall overheating problem around the leading edge - endwall juncture, especially around the stagnation plane area. The main feature of the novel injection method is that the coolant air is ejected in such a way that the cooling effectiveness in the area is assisted by the rotational sense of local three-dimensional flows. The complexity of film cooling for the problematic area arises from two facts. Firstly, as mentioned previously the flow around the leading edge junction is characterized by complex three dimensional flows. Secondly, the problem is characterized by three temperatures: the temperature of the main flow, the endwall temperature and the temperature of the coolant air. In order to fully investigate the features and characteristics of the proposed cooling method, the work of the current thesis includes both, an experimental and a computational part: Computational part: The successful design of a possible cooling scheme for the particular region of the endwall requires the knowledge and understanding of local flow in which the coolant jet is to be entrained. Furthermore, it is important to understand the expected interaction between the coolant air and the local three-dimensional flow. For this purpose, the method of Computational Fluid Dynamics was employed for predicting the relevant three-dimensional flow field around the blade-endwall junction area. Simulations were made for both, the basic geometry in the absence of any coolant injection (which were used as a reference point) and simulations during the employment of the proposed coolant injection method which concerned the effect of various parameters on the cooling efficiency of the problematic area. For the simulations, the following temperature step was adopted: Warm endwall - Warmer main flow (mainstream) - Cold air injection, which is similar to that seen in real applications. The CFD predictions were very helpful towards understanding the relevant flow field in the junction area, both qualitatively and quantitatively in terms of the relative magnitudes of the flow structures and the aerodynamic characteristics of the flow in the region. Experimental part: For the experimental investigation regarding the effectiveness of the proposed cooling method, a new experimental technique was employed which was developed as part of the current thesis. In the latter technique, a reversed temperature step is adopted (when compared to the relevant temperature step adopted for the numerical simulations), e.g. Cold main flow (mainstream) - Warm endwall - Warmer air injection. Along with the use of infrared thermography, the endwall film cooling effectiveness is quantified and the region that the injection is effective is determined. In addition to the qualitative and quantitative evaluation of the cooling effectiveness, extensive aerodynamic measurements were necessary in order to evaluate the aerodynamic costs of the proposed cooling method. These measurements provide an indication of whether the cooling process affects the growth and intensity of secondary flows (e.g. passage vortex) in the region downstream of the coolant jet-local three-dimensional flow interaction.

Ce travail de thèse porte sur l’analyse des effets de la recirculation des gaz de combustion, via l’étude de la dilution par le dioxyde de carbone et plus particulièrement de la vapeur d’eau sur des flammes méthane/air enrichi en dioxygène, dans le cas d’une combustion prémélangée pressurisée rencontrée dans les turbines à gaz. Des mesures de vitesses de flammes CH4/O2/H2O/N2 laminaires pressurisées ont été obtenues à l’aide d’une flamme sphérique se propageant librement dans une enceinte close. L’analyse des résultats expérimentaux a permis de vérifier la validité du schéma cinétique GRIMech ?3.0 au travers des calculs numériques de flammes libres monodimensionnelles. Des calculs complémentaires ont permis l’établissement d’une base de données (vitesse de flamme laminaire, longueur de Markstein et nombre de Lewis, température adiabatique de combustion et épaisseur de flamme) en fonction des paramètres d’entrées de la combustion (température, pression, X(H2O), richesse et enrichissement en dioxygène. L’étude expérimentale complémentaire en régime turbulent des flammes diluées à l’H2O ou au CO2 a permis de mettre en avant l’effet de la vitesse laminaire de flamme sur les structures moyennes et la stabilité des flammes turbulentes. Elle a également permis d’analyser les paramètres (température adiabatique, X(H2O), X(CO2), X(N2), Vitesse de flamme laminaire) ayant un rôle important sur la production des polluants CO et NO. / This PhD thesis deals with the analysis of the effects of exhaust gas recirculation (EGR) through the study of the dilution by carbon dioxide and more particularly of the water steam on dioxygen enriched methane/air flames, in the case of a premixed pressurized combustion encountered in gas turbines. CH4/O2/H2O/N2 pressurized laminar burning velocity measurement were obtained using a spherical flame propagating freely in a closed chamber. The analysis of the experimental results made it possible to check the validity of the kinetic scheme GRIMech.3.0 through numerical calculations of one-dimensional free flames. Further calculations allowed the establishment of a database (laminar burning velocity, Markstein length and Lewis number, adiabatic combustion temperature and flame thickness) as a function of combustion input parameters (temperature, pressure, X(H2O), equivalence ratio and dioxygen enrichment). The additional experimental study under turbulent regime, the flames diluted with H2O and CO2 allowed to highlight the effect of the laminar burning velocity on the average structures and the stability of turbulent flames. It also allowed to analyze the parameters (adiabatic flame temperature, pressure, X(H2O), X(CO2), X(N2), laminar burning velocity) which have an important role in the production of CO pollutants and NO.