The main aim has been to investigate the effect of process parameters on the spray forming of UDIMET 720 and in particular to understand the mechanism of grain size evolution in the deposit using a combination of experimental and computer modelling techniques. Samples of two spray formed Ni superalloys, MAR-M-002 and UDIMET 720, have been re-heated into the solid/liquid region and the fully solid region just below the solidus temperature for a series of times to try and reproduce the situation of grain growth in a spray formed deposit. Grain growth in the solid/liquid region follows the equation: d³=d₀³ +Kt, where d is the grain size, d₀ is the initial grain size, K is the coarsening rate constant and t is the time. Coarsening rate constants have been determined for temperatures in the solid/liquid region and they increase with increasing temperature/decreasing solid fraction. Existing spray forming equipment for Al alloys has been modified to manufacture UDIMET 720 deposits. Process conditions were monitored continually during spray forming, in particular the temperature of the deposit by embedded thermocouples and infra red thermal imaging of the deposit top surface. Above a deposit temperature of ≈1250°C the microstructure consists of equiaxed fine grains (20μm-35μm) and the porosity is low (<1%). Below this deposit temperature the microstructure consists of droplet "splats" and the porosity is higher (2-4%). The measure grain size increases with increasing deposit temperature and solidification time and agrees reasonably well with the predicted grain size using the above equation. A commercial finite difference based fluid dynamics software program, FLUENT, has been used to model the 2-dimensional dynamic and thermal behaviour of UDIMET 720 droplets during gas atomisation and spray forming. The effect of atomising gas pressure, spray distance and melt mass flow rate on the equilibrated droplet spray temperature has been examined and shows similar variations with process parameters as the measured maximum deposit temperature. The predicted spray temperature at the substrate is always higher than the measured maximum deposit temperatures under all conditions, and increases with (i) decreasing gas pressure, (ii) decreasing spray distance and (iii) increasing MFR. Mean droplet temperatures and velocities are strongly dependent on droplet size, the mean droplet temperature decreases and mean droplet axial velocities increases with decreasing droplet size.

A study of the growth of monocrystals of tellurium and selenium-tellurium alloys by the Czochralski method has been made, together with measurements of the photoconductivity in such materials. In tellurium, it was found that large temperature gradients occur within a growing ingot which cause an increase in the concentration of lattice defects. This concentration can be reduced by subsequent annealing. An etch pit orientation effect was observed enabling the growth direction of an ingot to be determined, arising from a correspondence between preferential growth and etching planes. Photoconductivity in tellurium at 77 K was found to be decreased by abrasive polishing of the samples and increased by annealing. Transient photoconductivity was found to be characterized approximately by two time constants, one of the order of microseconds and the other tens of microseconds. The largest D* detectivity measured on the samples was 1.3 x 10('11) cm Hz(' 1/2)w('-1) at 3.5 (mu)m. Crystals of Se(,x)Te(,1-x) were prepared by the Czochralski method for Te-rich and Se-rich compositions with 0.1 > x > 0.95. For intermediate compositions with 0.1 < x < 0.95 it was not possible to obtain Czochralski-ingots due to a meniscus rupture problem arising from excess selenium at the growing interface. In this case crystallographically aligned samples were obtained by a slow cooling method. Measurements on the Se(,x)Te(,1-x) alloys showed a continuous wavelength displacement of the photoconductivity maximum from 3.7 to about 0.8 (mu)m in going from tellurium to selenium. This was accompanied by an increase of some 5 orders of magnitude in the photoresponse, in the photoconductive decay time constants and in the electrical resistivity. From the results the estimated energy gaps were found to change continuously from tellurium to selenium with a possible change of slope starting near 40 at.% Se.

No description available.

The research work in this thesis involves an experimental and theoretical investigation for high speed machining of AISI 4140 medium carbon steels and AISI D2 tool steels which are classified as being difficult to machine materials. An experimental program was carried out to determine the cutting forces, chip formation, the secondary deformation zone thickness and surface roughness at different cutting speeds using a 0.4mm and 0.8mm nose radii ceramic tools and -7?? rake angle for annealed (virgin) AISI 4140 and heat treated AISI 4140 steel. Another series of experiments was carried out on the annealed (virgin) and heat treated AISI D2 with 0.4mm, 0.8mm and 1.2mm nose radii CBN (Cubic Boron Nitride) tools under various cutting conditions. A theoretical model is developed by taking into account the flow stress properties of the AISI 4140 (0.44% carbon content) to use with the Oxley Machining approach. To find the flow stress data for AISI D2 tool steel, the Johnson and Cook empirical constitutive equation is used as the constitutive model. In addition, the magnitude of tool radius should be also considered to determine the prediction of cutting performances. To account for the effect of nose radius edge in hard machining, a simplified geometrical method is used to model the parameters for application in the Oxley Model and works for the cutting conditions considered here. These extensions to the Oxley machining theory were verified by experimental results. These results show a good agreement between the Oxley machining theory and hard machining experiment at data. The research work described in this thesis provides useful data for hard machining conditions.

The research work in this thesis involves an experimental and theoretical investigation for high speed machining of AISI 4140 medium carbon steels and AISI D2 tool steels which are classified as being difficult to machine materials. An experimental program was carried out to determine the cutting forces, chip formation, the secondary deformation zone thickness and surface roughness at different cutting speeds using a 0.4mm and 0.8mm nose radii ceramic tools and -7?? rake angle for annealed (virgin) AISI 4140 and heat treated AISI 4140 steel. Another series of experiments was carried out on the annealed (virgin) and heat treated AISI D2 with 0.4mm, 0.8mm and 1.2mm nose radii CBN (Cubic Boron Nitride) tools under various cutting conditions. A theoretical model is developed by taking into account the flow stress properties of the AISI 4140 (0.44% carbon content) to use with the Oxley Machining approach. To find the flow stress data for AISI D2 tool steel, the Johnson and Cook empirical constitutive equation is used as the constitutive model. In addition, the magnitude of tool radius should be also considered to determine the prediction of cutting performances. To account for the effect of nose radius edge in hard machining, a simplified geometrical method is used to model the parameters for application in the Oxley Model and works for the cutting conditions considered here. These extensions to the Oxley machining theory were verified by experimental results. These results show a good agreement between the Oxley machining theory and hard machining experiment at data. The research work described in this thesis provides useful data for hard machining conditions.

The research work in this thesis involves an experimental and theoretical investigation for high speed machining of AISI 4140 medium carbon steels and AISI D2 tool steels which are classified as being difficult to machine materials. An experimental program was carried out to determine the cutting forces, chip formation, the secondary deformation zone thickness and surface roughness at different cutting speeds using a 0.4mm and 0.8mm nose radii ceramic tools and -7?? rake angle for annealed (virgin) AISI 4140 and heat treated AISI 4140 steel. Another series of experiments was carried out on the annealed (virgin) and heat treated AISI D2 with 0.4mm, 0.8mm and 1.2mm nose radii CBN (Cubic Boron Nitride) tools under various cutting conditions. A theoretical model is developed by taking into account the flow stress properties of the AISI 4140 (0.44% carbon content) to use with the Oxley Machining approach. To find the flow stress data for AISI D2 tool steel, the Johnson and Cook empirical constitutive equation is used as the constitutive model. In addition, the magnitude of tool radius should be also considered to determine the prediction of cutting performances. To account for the effect of nose radius edge in hard machining, a simplified geometrical method is used to model the parameters for application in the Oxley Model and works for the cutting conditions considered here. These extensions to the Oxley machining theory were verified by experimental results. These results show a good agreement between the Oxley machining theory and hard machining experiment at data. The research work described in this thesis provides useful data for hard machining conditions.

Thesis (PhD) -- McMaster University, 1997. / Includes bibliographical references (leaves 178-179). Also available via World Wide Web.

Thesis (Ph. D.)--University of Nevada, Reno, 2006. / "December 2006." Includes bibliographical references. Online version available on the World Wide Web.

Thesis (Ph. D.)--University of North Texas, May, 2007. / Title from title page display. Includes bibliographical references.

Thesis (M. Phil.)--University of Hong Kong, 2007. / Also available in print.