Composite materials have become viable alternatives to traditional engineering materials for many different product categories. Liquid transfer moulding (LTM) processes, specifically resin transfer moulding (RTM), is a cost-effective manufacturing technique for creating high performance composite parts. These parts can be tailor-made to their specific application by optimizing the properties of the textile preform. Preforms which require little or no further assembly work and are close to the shape of the final part are critical to obtaining high quality parts while simultaneously reducing labour and costs associated with other composite manufacturing techniques. One type of fabric which is well suited for near-net- shape preforms is stitched non-crimp fabrics. These fabrics offer very high in-plane strength and stiffness while also having increased resistance to delamination. Manufacturing parts from these dry preforms typically involves long-scale fluid flow through both open channels and porous fibre bundles. This thesis documents and analyzes the flow of fluid through preforms manufactured from non-crimp fabrics featuring through-thickness stitches. The objective of this research is to determine the effect of this type of stitch on the RTM injection process. All of the tests used preforms with fibre volume fractions representative of primary and secondary structural parts. A series of trials was conducted using different fibre materials, flow rates, fibre volumes fractions, and degrees of fibre consolidation. All of the trials were conducted for cases similar to RTM. Consolidation of the fibres showed improvements to both the thoroughness of the filling and to the fibre volume fraction. Experimentally determined permeability data was shown to trend well with simple models and precision of the permeability data was comparable to values presented by other authors who studied fabrics which did not feature the through-thickness stitches.

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Supercapacitor electrodes were fabricated at a high active mass loading and exhibited enhanced electrochemical capacitance. A conceptually new salting-out extraction processing technique for the synthesis of dispersed Mn3O4-carbon nanotube (CNT) nanocomposites was developed, alleviating the need for hydrophobic solvents. The choice of isopropyl alcohol and NaCl for the extraction process offer advantages of an easy upscaling of this process. The salting out technique was shown to work with Octanohydroxyamic acid (OHA) and Lauryl Gallate (LG) as extractors and dispersants, critical to the success of the extraction. Mechanisms for surface adsorption on Mn3O4 and CNT for both OHA and LG are discussed. A secondary project was also undertaken, to investigate the use of chlorogenic acid and 3,4,5 – trihydroxybenzamide, as co-dispersing agents for MnO2 and CNTs. These molecules are used due to their unique structural properties, which are discussed. The electrodes fabricated using these co-dispersants showed significant increases in their specific capacitances and SEM imaging indicated improved mixing, compared to samples prepared without dispersants. A specific capacitance of 6.5 F g-1 was achieve at low electrical resistance, attributed to the microstructure of electrodes prepared with the co-dispersant molecules. / Thesis / Master of Applied Science (MASc) / The ever-growing realization that our energy consumption as a civilization is not sustainable, has fueled people around the globe to imagine and design new methods of energy storage, in attempts to mitigate this issue. From the foundational works of scientists, it has become clear to see that there is not “one right answer”. Instead, the unique benefits and drawbacks of energy storage technologies should be balanced and applied in situations where their properties permit a high efficacy. The intention of this work is to assist in the development of new materials to be used for energy storage devices called electrochemical supercapacitors. Novel colloidal processing techniques were developed, leading to the fabrication of high-performance electrodes, and providing further insight to the structure-properties relationship of organic extractors and co-dispersing agents for the design of nanocomposites.

This is the first study comparing morphologies of CNT films on Kanthal wire, with their field emission properties, and as such offers ways to design better cylindrical emitter devices. A low turn-on field was achieved (0.35 V/µm), the field emission results have been explained using a simple model, and a fluorescent lamp was fabricated. Whilst previous work has been done on the link between “as grown” CNT films and their respective field emission properties on flat substrates, very little work has been done on linking morphology to emission performance on wire substrates, where the morphology can be very different. Microscopic structures such as towers, ridges and clumps consisting of many aligned or entangled CNTs were grown using an aerosol chemical vapour deposition (a-CVD) technique. Hydrogen added to the carrier gas resulted in a decrease in defect density in the growth of undoped CNTs, and an increase in defect density in the growth of nitrogen doped CNTs (N-CNTs) and boron doped CNTs (BCNTs). In-situ transmission electron microscopy (TEM) studies show that damage to CNT tips results in a significantly higher turn-on field compared to undamaged tips. This can be recovered by making the CNT emit current for several minutes which makes the tip recrystallize due to heat caused by the Nottingham effect. The field emission properties of the “as grown” CNT films are dominated by protruding CNTs found at the edges of ridge and tower microscopic structures. The field emission properties are also related to the dimensions of these structures with the longest ridges (hence those with the longest protruding CNTs) resulting in the lowest turn-on electric field. The ridge and tower structures act to accommodate protruding CNTs at their edges and their physical dimensions (mainly width) act to separate these emitters so that screening is minimised. This work shows that efficient emitters can be fabricated effectively from simple a-CVD techniques and microscopic structures act to improve, not degrade, field emission properties.

This thesis studies lead suphide (PbS) colloidal quantum dots and their photovoltaic applications. Different sizes of PbS QDs were synthesised and characterised using absorption spectroscopy and transmission electron microscopes. PbS QD Schottky junction devices were fabricated with AM1.5 power conversion efficiency up to 1.8 %. The Schottky junction geometry limits the device performance. A semiconductor heterojunction using ZnO as an electron acceptor was built and the device efficiency increased to 3%. By studying the light absorption and charge extraction profile of the bilayer device, the absorber layer has a charge extraction dead zone which is beyond the reach of the built-in electric field. Therefore, strategies to create a QD bulk heterojunction were considered to address this issue by distributing the junction interface throughout the absorber layer. However, the charge separation mechanism of the QD heterojunction is not clearly understood: whether it operates as an excitonic or a depleted p-n junction, as the junction operating mechanism determines the scale of phase separation in the bulk morphology. This study shows a transitional behaviour of the PbS/ZnO heterojunction from excitonic to depletion by increasing the doping density of ZnO. To utilise the excitonic mechanism, a PbS/ZnO nanocrystal bulk heterojunction was created by blending the two nanocrystals in solution such that a large interface between the two materials could facilitate fast exciton dissociation. However, the devices show poor performance due to a coarse morphology and formation of germinate pairs. To create a bulk heterojunction where a built-in electric field could assist the charge separation, a TiO₂ porous structure with the pore size matching with the depletion width was fabricated and successfully in-filled by PbS QDs. The porous device produces 5.7% power conversion efficiency, among one of the highest in literature. The enhancement comes from increased light absorption and suppression of charge recombination.

Organic photovoltaics have attracted considerable research and commercial interest due to their lightness, mechanical flexibility and low production costs. There are two main approaches for the fabrication of organic solar cells – solution and vacuum processing. The former relies on morphology control in polymer-fullerene blends resulting from natural phase separation in these systems. The latter takes advantage of solvent-free processing allowing highly complex multi-junction architectures similar to inorganic solar cells. This work aims to combine the benefits of both by depositing conjugated polymers using vacuum thermal evaporation. By employing this unconventional approach it aims to enhance the efficiency of organic photovoltaics through increased complexity of the thin-film architecture while improving the nanoscale morphology control of the individual active layers. The thesis explores the vacuum thermal deposition of polythiophenes, mainly poly(3-hexylthiophene) (P3HT) and side-group free poly(thiophene) (PTh). A variety of chemical techniques, such as NMR, FT-IR, GPC, DSC and TGA, are used to examine the effect of heating on chemical structure of the polymers. Optimal processing parameters are identified and related to the resulting thin-film morphology and charge transport properties. Efficient photovoltaic devices based on polythiophene donors and fullerene acceptors are fabricated. Materials science techniques AFM, XRD, SEM, TEM and MicroXAM are used to characterize topography and morphology of the thin films, and UV-Vis, EQE, I-V and C-V measurements relate these to the optical and electronic properties. The results of the study show that polymer side groups have a strong influence on molecular packing and charge extraction in vacuum-deposited polymer thin films. Unlike P3HT, evaporated PTh forms highly crystalline films. This leads to enhanced charge transport properties with hole mobility two orders of magnitude higher than that in P3HT. The effect of molecular order is demonstrated on polymer/fullerene planar heterojunction solar cells. PTh-based devices have significantly better current and recombination characteristics, resulting in improved overall power conversion efficiency (PCE) by 70% as compared to P3HT. This confirms that the chemical structure of the molecule is a crucial parameter in deposition of large organic semiconductors. It is also the first-ever example of vacuum-deposited polymer photovoltaic cell. Next, vacuum co-deposited PTh:C60 bulk heterojunctions with different donor-acceptor compositions are fabricated, and the effect of post-production thermal annealing on their photovoltaic performance and morphology is studied. Co-deposition of blended mixtures leads to 60% higher photocurrents than in thickness-optimized PTh/C60 planar heterojunction counterparts. Furthermore, by annealing the devices post-situ the PCE is improved by as much as 80%, achieving performance comparable to previously reported polythiophene and oligothiophene equivalents processed in solution and vacuum, respectively. The enhanced photo-response is a result of favourable morphological development of PTh upon annealing. In contrast to standard vacuum-processed molecular blends, annealing-induced phase separation in PTh:C60 does not lead to the formation of coarse morphology but rather to an incremental improvement of the already established interpenetrated nanoscale network. The morphological response of the evaporated PTh within the blend is further verified to positively differ from that of its small-molecule counterpart sexithiophene. This illustrates the morphological advantage of polymer-fullerene combination over all other vacuum-processable material systems. In conclusion, this processing approach outlines the conceptual path towards the most beneficial combination of solution/polymer- and vacuum-based photovoltaics. It opens up a fabrication method with considerable potential to enhance the efficiency of large-scale organic solar cells production.

This thesis describes the fabrication and characterization of ex situ magnesium diboride (MgB<sub>2<) bulk material to study its sintering behaviour. Since the discovery of superconductivity in magnesium diboride in 2001, many research studies have identified the attractive properties of this easy-to-fabricate, low cost superconductor which can attain high critical current density even without heat-treatment. However there is little consensus in the literature on the processing requirements to produce high quality MgB<sub>2< material with low impurity content and high density. In this work, the key parameters in the production of dense ex situ MgB<sub>2< produced from Alfa Aesar MgB<sub>2< powder are established by examining the effect of modifying the characteristics of the starting material and the processing parameters during pressureless and pressure assisted heat-treatment. The particle size distribution, impurity content and particle morphology of Alfa Aesar MgB<sub>2< powder were determined using laser dffraction, X-ray diffraction, X-ray photoelectron spectroscopy, electron dispersive spectroscopy, scanning electron microscopy and transmission electron microscopy. This powder was also modified by separation (sieving and sedimentation) and milling (ball milling and attrition milling), with changes made to the powder determined by the same techniques. A pressureless heat-treatment method using a magnesium diboride powder bed was developed. This minimised MgO formation in samples produced from as-purchased MgB<sub>2< powder to less than 8 wt.% for heat-treatment at 1100°C. MgO content was determined by X-ray diffraction using calibrated standards. MgB<sub>2< bulk material was produced from as-purchased and modified powders by pressureless heat-treatment under Ar gas, and characterized using Archimedes' density method, X-ray diffraction, Vickers hardness testing, scanning electron microscopy, and magnetization measurements. Very limited densification was observed for all samples prepared by pressureless heat-treatment, with only limited increases in connectivity observed for some samples heat-treated at 1100°C. Pressure-assisted bulk samples were prepared from as-purchased MgB<sub>2< and selected modified powders using resistive sintering, spark plasma sintering, and hot pressing. These were characterized using the same techniques, which indicated much more extensive densification with similar levels of impurity formation as for pressureless heat-treatment at 1100°C. The results indicate that densification and applied pressure are strongly correlated, while the effect of temperature is less significant. The optimum processing environment (inert gas or vacuum) was dependent on the technique used. These results indicate that pressure-assisted heat-treatment is required in order to produce dense bulk MgB<sub>2<.

The development and use of nanotechnology towards theranostics (all-in-one disease diagnostics and therapeutic delivery) have been increasing in popularity in recent years, in particular the use of high capacity of nanomaterials to transport both imaging and therapeutic agents into pathological tissues or abnormal cells. In this work, biocompatible mesoporous silica nanoparticles (MSNs) that can be reliably endocytosed by cells are employed in the investigation of novel cancer treatment and magnetic resonance imaging (MRI). One of the principal aims is to develop T₁ contrast nanoparticles not only with extraordinarily high MRI contrast characteristics, but also tunability through surface chemistry and functional protein conjugation. In coupling paramagnetic Gd³⁺-centres to MSNs, one can effectively marry the advantages afforded by increased molecular bulk with those engendered by confined water environment inside the porous network. Specifically, through exclusively biasing paramagnetic Gd³⁺-centres in the internal spaces of nanoparticles, their mobility and interaction with water protons can be altered, significantly, with beneficial changes in molecular tumbling (τ_R), proton exchange (τ_M) and water diffusion (τ_D) within relaxation dynamics. These MRI nanoparticles with internalised Gd³⁺-centres are additionally used in the development of tunable/responsive contrast agents through vectoring protein conjugation. The relaxivity of MSNs can be tailored depending on the separation distances between proteins and nanoparticles; significantly, the simultaneous retention of both high MRI contrast and protein vectoring is achieved by the insertion of long polyethylene glycol (PEG) chain. The image contrast can also be reversibly gated through the competitive displacement of surface proteins by their partner proteins. Specifically, these responsive nanoparticles possess a low contrast resulting from restricted water accessibility when protein moieties are conjugated on the particles, whereas the removal of proteins causes a transition of contrast from a low to high state. The MSNs synthesised in this work are used not only in diagnostic imaging but also in the delivery of therapeutic agents for cancer therapy. The agents can be either physically encapsulated inside the pores or chemically conjugated on the nanoparticles. For the former, their loading and release efficiencies are tunable by the electrostatic interactions with particle surface functional groups; while in the latter case, their retention on nanoparticles, as opposed to being released, plays an important role in the effectiveness of cancer treatment that is achieved by trigging programmed cell death (apoptosis) in this work. This nanoparticle conjugation secures the proteins’ activity by facilitating their bypass of proteolytic degradation. Significantly, specially designed nanoparticles that demonstrate endo/lysosomal escape capability can reliably deliver therapeutic cytochrome c to cell cytosols for the initiation of a caspase cascade within apoptosis with high efficacy.

The experimental work discussed in this thesis explores the effects of metal modification on the electroanalytical ability of boron doped diamond electrodes. Boron doped diamond (BDD) electrodes have found increased application to electroanalysis in the past two decades, yet relatively little of the literature is focused on metal, nano and microparticle modification of the substrate. In this thesis three metals have been used to modify the BDD electrode; bismuth, antimony and nickel. Bismuth and antimony nanoparticle modified BDD electrodes were directly compared to unmodified BDD and a bulk bismuth electrodes in the determination of trace levels of cadmium and lead using anodic stripping voltammetry. In both instances, the modified electrode allowed for the simultaneous determination of each analyte that was otherwise unattainable at the unmodified BDD electrode. The nickel modified BDD (Ni-BDD) electrode was used in the determination of organic analytes, namely glucose, methanol, ethanol and glycerol. The nickel nano and microparticle electrodes gave the characteristic Ni(OH)₂/NiOOH redox couple in alkali pH, the oxidised form of which (NiOOH) catalysed the oxidation of the organic analytes. The chapter on glucose sensing with the Ni-BDD electrode is preceded by an extensive literature review on the advances of non-enzymatic glucose sensing, and the application of catalytic metals and nanomaterials in this field. Throughout the course of this DPhil, there has been a collaborative project between Asylum Research and myself within the Compton group to develop a commercial electrochemical atomic force microscope (EC-AFM) cell. The aim was to produce an adaptable EC-AFM cell capable of dynamic electrochemical experiments whilst simultaneously or instantaneously acquiring an AFM image of the modified surface, in-situ. This project was successful, and the EC-AFM cell has contributed to a number of chapters in this thesis, and has now been commercialised.

The synthetic biodegradable polymer poly(lactide-co-glycolide) (PLGA) has been widely explored as substrate biomaterials for controlled drug delivery and tissue engineering. ECM component heparin and bone mineral hydroxyapatite (HA) are attractive biomaterials which can functionalize the PLGA surface to improve cell cell response and to bring in the dual growth factor delivery, because heparin and HA both can improve cell responses and bind with various proteins. To combine the osteoconductivity of HA and the controlled drug release of PLGA microspheres, HA coated PLGA microspheres were developed by a 3 hour rapid HA precipitation on the PLGA microsphere surface. Effects of various fabrication parameters on microsphere and HA coating morphology were evaluated. This core-shell composite worked as a dual drug delivery device and demonstrated better cell cell response than PLGA microspheres without HA coating. Three different methods, including osmogen, extractable porogen and gas-foaming porogen, were evaluated to fabricate porous microspheres as injectable cell scaffolds in the tissue engineering. The gas-foaming method produced covered porous PLGA microspheres, on which a skin layer covered all the surface pores. The skin layer was hydrolysed by NaOH to control the surface porosity. The modified open porous microspheres have large continued surface areas between pores, which provided more continued areas for cell adhesion. The porous microspheres with controllable surface porosity and large surface continuity between pores could be novel injectable cell scaffolds. Heparin was immobilized on the open porous PLGA microspheres by a facile layer-by-layer assemble to combine the advantages of porous structure and the protein binding from heparin. The heparin-coated porous microspheres promoted cell adhesion, spreading, proliferation and osteogenic differentiation. Growth factor-like protein lactoferrin was immobilized on the heparin coated porous microspheres, which further enhanced MG-63 proliferation and osteogenic differentiation. The heparin-coated porous microspheres are promising multi-functional devices for controlled drug delivery and injectable cell delivery.