<div>Strict emissions regulations are mandated by the environmental protection agency (EPA) to reduce emission of greenhouse gases and criteria air pollutants from diesel engines, which are widely used in commercial vehicles. A ten-fold reduction in allowable heavy-duty on-road oxides of nitrogen (NOx) emissions are projected to be enforced by 2024. The need to meet these emission regulations, along with consumer demand for better fuel efficiency, has resulted in greater effort towards cleaner and more efficient diesel engines.</div><div><br></div><div><div>Diesel engine aftertreatment systems are effective in reducing engine-out emissions, but only at catalyst bed temperatures above 200°C. The aftertreatment system needs to be quickly warmed up to its efficient operating temperatures, and maintain elevated temperatures in a fuel-efficient manner, which is a challenge using conventional engine strategies. This study details the use of advanced gas-exchange management, via variable valve actuation, to improve both `warm-up' and `stay-warm' aftertreatment thermal management.</div></div><div><br></div><div><div>Fast initial warm-up of the aftertreatment system, following a cold engine start, is enabled by strategies such as early exhaust valve opening (EEVO), internal exhaust gas recirculation (iEGR) and late intake valve closure (LIVC). Steady state and drive cycle results of a combination of EEVO and iEGR at idle operation, and a combination of EEVO and LIVC at off-idle conditions below 7.6 bar BMEP, are presented. It is demonstrated that ~ 150°C higher steady state temperatures are achieved at idle, and up to 10.1% reduction in predicted tailpipe-out NOx is achieved at 3.1% fuel penalty over the heavy-duty federal test procedure (HD-FTP) drive cycle.</div></div><div><br></div><div><div>Fuel-efficient `stay-warm' aftertreatment thermal management is demonstrated to be effectively achieved via cylinder deactivation (CDA), to reduce fuel consumption, elevate engine-outlet temperatures and reduce exhaust flow rates at idle and low load engine operation. Implementation of CDA at idle and low loads below 3 bar BMEP is demonstrated to achieve fuel savings of 4% over the HD-FTP drive cycle, while maintaining similar levels of tailpipe-out NOx emissions. It is demonstrated that lower air flow during CDA at, and near, idle operation does not compromise the transient torque/power capabilities of the engine- a key nding in enabling the practical implementation of CDA in diesel engines.</div></div><div><br></div><div><div>Some of the practical challenges expected with CDA are studied in detail, and alternate strategies addressing the challenges are introduced. Dynamic cylinder activation (DCA) is introduced as a means to enable greater control over the torsional vibration characteristics of the engine, via selection of appropriate ring patterns, while maintaining similar performance and emissions as xed CDA. A generic strategy to use CDA and an appropriate DCA strategy to operate away from driveline resonant frequencies at different engine speeds is described. Ventilated cylinder cutout (VCC) is introduced as a means to potentially mitigate oil accumulation concerns during CDA, by ventilating the non-ring cylinders to the intake/exhaust manifold(s) by opening the intake/exhaust valves during all the four strokes of the engine cycle. The fuel efficiency and thermal management performance of VCC is assessed for different ventilation congurations and compared with CDA and baseline engine operation.</div></div>

The transportation sector continues to be a primary source of greenhouse gas (GHG) emissions, contributing more than any other sector in the United States in 2017. Medium-duty and heavy-duty trucks trail only passenger cars as the largest GHG contributor in this sector [1]. The intense operating requirements of these vehicles create a reliance on the diesel engine that is projected to last for many decades. Therefore, it is vital that the efficiency and environmental sustainability of diesel engines continue to be advanced.<br><br>Cylinder deactivation (CDA) is a promising technology to improve diesel engine fuel efficiency and aftertreatment thermal management for emissions reduction. This work presents original experimental results demonstrating fuel efficiency improvements of CDA implemented on a modern engine at idle operating conditions through testing of various CDA configurations. Idle calibration optimizations result in up to 28% fuel consumption reduction at steady-state unloaded idle operation and 0.7% fuel consumption reduction over HD-FTP drive cycles at equivalent emissions levels. The low-load thermal management performance of CDA is also investigated through creep and extended idle transient cycles, during which CDA is shown to reduce fuel consumption by up to 40% with similar thermal management performance and reduced NOx and soot emissions. <br><br>Variants of CDA implementation are explored through an experimental comparison of deactivation strategies. The effort described here compares charge trapping strategies through examination of in-cylinder pressures following deactivation because: (1) choice of trapping strategy dictates the in-cylinder pressure characteristics of the deactivated cylinders, and (2) deactivated cylinders can affect torque, oil consumption, and emissions upon reactivation. Results discussed here suggest no significant differences between the strategies. As an example, the in-cylinder pressures of both trapping strategies are shown to converge as quickly as 0.8 seconds after deactivation.<br><br>Finally, the NVH effects of CDA are characterized through studies of torsional vibration, linear vibration, and acoustics. CDA causes frequency content at reduced frequencies compared to conventional operation, which has effects on all aspects of NVH. This creates possible constraints on achievable fuel efficiency and thermal management performance by restricting CDA usage. An alternate form of CDA, dynamic cylinder activation (DCA), is explored as a possible option of avoiding undesirable frequency output while maintaining the desired engine performance. <br>

In an effort to reduce harmful pollutants emitted by medium and heavy duty diesel engines, stringent emission regulations have been imposed by the Environmental Protection Agency (EPA) and the California Air Resources Board (CARB). Effective aftertreatment thermal management is critical for controlling tail pipe outlevels of NOx and soot, while improved fuel efficiency is also necessary to meet greenhouse gas emissions standards and customer expectations. Engine manufacturers have developed and implemented several engine and non-engine based techniques for emission reduction, a few examples being: exhaust gas recirculation (EGR), use of delayed in-cylinder injections, exhaust throttling, electric heaters and hydrocarbon dosers. This work elaborates the use of variable valve actuation strategies for improved aftertreatment system (ATS) thermal management of a modern medium-duty diesel engine while presenting opportunities for simplification of engine air handling architecture.<div><br></div><div>Experimental results at curb idle demonstrate that exhaust valve profile modulation enables effective ATS warm-up without requiring exhaust manifold pressure (EMP) control. Early exhaust valve opening with internal exhaust gas recirculation (EEVO+iEGR) resulted in 8% lower fuel consumption and reduction in engine out emissions. Late exhaust valve opening with internal EGR in the absence of EMP control was able to reach exhaust temperature of 287^◦C, without a penalty in fuel consumption or emissions compared to conventional thermal management. LEVO combined with EMP control could reach turbine outlet temperature of nearly 460^◦C at curb idle.<br></div><div><br></div><div>LEVO was studied at higher speeds and loads to assess thermal management benefits of LEVO in the absence of EMP control, with an observation that LEVO can maintain desirable thermal management performance up to certain speed/load conditions, and reduction in exhaust flow rate is observed at higher loads due to the inability of LEVO to compensate for loss of boost associated with absence of EMP control.<br></div><div><br></div><div>Cylinder deactivation (CDA) combined with additional valvetrain flexibility results in low emission, fuel-efficient solutions to maintain temperatures of a warmed-up ATS. Late intake valve closing, internal EGR and early exhaust valve opening were studied with both three cylinder and two cylinder operation. Some of these strategies showed additional benefits such as ability to use earlier injections, elimination of external EGR and operation in the absence of exhaust manifold pressure control. Three cylinder operation with LIVC and iEGR is capable of reaching exhaust temperatures in excess of 230^◦C with atleast 9% lower fuel consumption than three cylinder operation without VVA. Three cylinder operation with early exhaust valve opening resulted in exhaust temperature of nearly 340^◦C, suitable for extended idling operation. Two cylinder operation with and without the use of valve train flexibility also resulted in turbine outlet temperature relevant for extended idling (and low load operation), while reducing fuel consumption by 40% compared to the conventional thermal management strategy.<br></div><div><br></div><div>A study comparing the relative merits of internal EGR via reinduction and negative valve overlap (NVO) is presented in order to assess trade-offs between fuel efficient stay-warm operation and engine out emissions. This study develops an understanding of the optimal valve profiles for achieving reinduction/NVO and presents VVA strategies that are not cylinder deactivation based for fuel efficient stay-warm operation. Internal EGR via reinduction is demonstrated to be a more fuel efficient strategy for ATS stay-warm. An analysis of in-cylinder content shows that NOx emissions are more strongly affected by in-cylinder O2 content than by method of internal EGR.<br></div>

<div> <div> <div> <p>Commercial vehicles in the United States account for a significant fraction of greenhouse gas emissions and NOx emissions. The objectives of this work are reduction in commercial vehicle NOx emissions through enhanced aftertreatment thermal management via diesel engine variable valve actuation and the reduction of commercial vehicle fuel consumption/GHG emissions by enabling more effective class 8 truck platooning. </p> <p><br></p><p>First, a novel diesel engine aftertreatment thermal management strategy is proposed which utilizes a 2-stroke breathing variable value actuation strategy to increase the mass flow rate of exhaust gas. Experiments showed that when allowed to operate with modestly higher engine-out emissions, temperatures comparable to baseline could be achieved with a 1.75x exhaust mass flow rate, which could be beneficial for heating the SCR catalyst in a cold-start scenario. </p> <p><br></p><p>Second, a methodology is presented for characterizing aerodynamic drag coefficients of platooning trucks using experimental track-test data, which allowed for the development of high-fidelity platoon simulations and thereby enabled rapid development of advanced platoon controllers. Single truck and platoon drag coefficients were calculated for late model year Peterbilt 579’s based on experimental data collected during J1321 fuel economy tests for a two-truck platoon at 65 mph with a 55’ truck gap. Results show drag coefficients of 0.53, 0.50, and 0.45 for a single truck, a platoon front truck, and a platoon rear truck, respectively. </p> <p><br></p><p>Finally, a PID-based platoon controller is presented for maximizing fuel savings and gap control on hilly terrain using a dynamically-variable platoon gap. The controller was vetted in simulation and demonstrated on a vehicle in closed-course functionality testing. Simulations show that the controller is capable of 6-9% rear truck fuel savings on a heavily-graded route compared to a production-intent platoon controller, while increasing control over the truck gap to discourage other vehicles from cutting in. </p></div></div></div>