Brushlesss dc (BLDC) motors and their drives are penetrating the market of home appliances, HVAC industry, and automotive applications in recent years because of their high efficiency, silent operation, compact form, reliability, and low maintenance. Traditionally, BLDC motors are commutated in six-step pattern with commutation controlled by position sensors. To reduce cost and complexity of the drive system, sensorless drive is preferred. The existing sensorless control scheme with the conventional back EMF sensing based on motor neutral voltage for BLDC has certain drawbacks, which limit its applications. In this thesis, a novel back EMF sensing scheme, direct back EMF detection, for sensorless BLDC drives is presented. For this scheme, the motor neutral voltage is not needed to measure the back EMFs. The true back EMF of the floating motor winding can be detected during off time of PWM because the terminal voltage of the motor is directly proportional to the phase back EMF during this interval. Also, the back EMF voltage is referenced to ground without any common mode noise. Therefore, this back EMF sensing method is immune to switching noise and common mode voltage. As a result, there are no attenuation and filtering necessary for the back EMFs sensing. This unique back EMF sensing method has superior performance to existing methods which rely on neutral voltage information, providing much wider motor speed range at low cost. Based on the fundamental concept of the direct Back EMF detection, improved circuitry for low speed /low voltage and high voltage applications are also proposed in the thesis, which will further expand the applications of the sensorless BLDC motor drives. Starting the motor is critical and sometime difficult for a BLDC sensorless system. A practical start-up tuning procedure for the sensorless system with the help of a dc tachometer is described in the thesis. This procedure has the maximum acceleration performance during the start-up and can be used for all different type applications. An advanced mixed-signal microcontroller is developed so that the EMF sensing scheme is embedded in this low cost 8-bit microcontroller. This device is truly SOC (system-on-chip) product, with high-throughput Micro core, precision-analog circuit, in-system programmable memory and motor control peripherals integrated on a single die. A microcontroller-based sensorless BLDC drive system has been developed as well, which is suitable for various applications, including hard disk drive, fans, pumps, blowers, and home appliances, etc. / Master of Science

For this project the main goal was to design, simulate, build and test a DC motor driver. To accomplish this four specific parts had to be design. First a DCDC converter that converts the input signal from an external power supply in a controllable DC output. The second part was a DCDC converter that converts the DC input in a voltage useful for the function generator, the third part is the function generator that provides a signal to the H-Bridge, and the final part is the H-Bridge itself. The goal is to compare the measurement with the simulations to the expectations. What we are interested in is the influence of EMF when the RPM of the motor is zero or close to zero.

Segway has been a popular production as an alternative transporter since its invention at the end of 20th century. Millions of people like for its ergonomic design and high-tech elements. It is predicted to be an innovational product to change a person's life style. This thesis focuses on building a simple low cost, home-made Segway style scooter. This project uses two electric scooter motors, two 12V car batteries, one accelerometer and several microprocessors to build up the whole system. Significantly, this project also explains how to build a Brushed Direct Current (BDC) motor driver with a rated output power of more than 350W and the capability of coping with up to 120A transient peak current and up to 40A continuous current. Four-quadrant operation and eight modes of DC motor operation are discussed. A mathematical model of the Segway style scooter is also introduced in details. This including the modelling of a BDC motor, a two-wheeled inverted pendulum and their combination. The linearization of these models is used. At the end the linearized model is simulated in computer software.

<p>This thesis work contains a litterature study about electrical motors in general and how PWM-patterns for brushless DC-motors can be made. A suitable method has been implemented as a simulation model in VHDL. A simulation model of a brushless DC-motor which describes the phasecurrents, torque and angular velocity has also been made. The motor model made simulations easier for the complete PWM-system. </p><p>The design was synthesised and tested with a prototypeboard including a SPARTAN II FPGA. In order to test the design, a powerstage and a motor was included. The tests showed that the design was working as expected according to the previous simulations. </p><p>A study about an alternative way to control a brushless DC-motor has also been made. This alternative is best suited when the generated back-EMK for the motor is sinusoidal. A simulation model for a part of a system like this has been made, and it has been synthesised in order to examine if it is possible to implement using a FPGA availible today.</p>

This thesis work contains a litterature study about electrical motors in general and how PWM-patterns for brushless DC-motors can be made. A suitable method has been implemented as a simulation model in VHDL. A simulation model of a brushless DC-motor which describes the phasecurrents, torque and angular velocity has also been made. The motor model made simulations easier for the complete PWM-system. The design was synthesised and tested with a prototypeboard including a SPARTAN II FPGA. In order to test the design, a powerstage and a motor was included. The tests showed that the design was working as expected according to the previous simulations. A study about an alternative way to control a brushless DC-motor has also been made. This alternative is best suited when the generated back-EMK for the motor is sinusoidal. A simulation model for a part of a system like this has been made, and it has been synthesised in order to examine if it is possible to implement using a FPGA availible today.

This work presents the direct torque control (DTC) techniques, implemented in four- and six-switch inverter, for brushless dc (BLDC) motors with non-sinusoidal back- EMF using two and three-phase conduction modes. First of all, the classical direct torque control of permanent magnet synchronous motor (PMSM) with sinusoidal back-EMF is discussed in detail. Secondly, the proposed two-phase conduction mode for DTC of BLDC motors is introduced in the constant torque region. In this control scheme, only two phases conduct at any instant of time using a six-switch inverter. By properly selecting the inverter voltage space vectors of the two-phase conduction mode from a simple look-up table the desired quasi-square wave current is obtained. Therefore, it is possible to achieve DTC of a BLDC motor drive with faster torque response while the stator flux linkage amplitude is deliberately kept almost constant by ignoring the flux control in the constant torque region. Third, the avarege current controlled boost power factor correction (PFC) method is applied to the previously discussed proposed DTC of BLDC motor drive in the constant torque region. The test results verify that the proposed PFC for DTC of BLDC motor drive improves the power factor from 0.77 to about 0.9997 irrespective of the load. Fourth, the DTC technique for BLDC motor using four-switch inverter in the constant torque region is studied. For effective torque control in two phase conduction mode, a novel switching pattern incorporating the voltage vector look-up table is designed and implemented for four-switch inverter to produce the desired torque characteristics. As a result, it is possible to achieve two-phase conduction DTC of a BLDC motor drive using four-switch inverter with faster torque response due to the fact that the voltage space vectors are directly controlled.. Finally, the position sensorless direct torque and indirect flux control (DTIFC) of BLDC motor with non-sinusoidal back-EMF has been extensively investigated using three-phase conduction scheme with six-switch inverter. In this work, a novel and simple approach to achieve a low-frequency torque ripple-free direct torque control with maximum efficiency based on dq reference frame similar to permanent magnet synchronous motor (PMSM) drives is presented.

O presente trabalho trata do cálculo da força contra eletromotriz em carga de uma máquina síncrona com ímãs na superfície do rotor (cuja forma de onda de força contra eletromotriz é não senoidal) sendo esta alimentada por correntes de fase cujas forma de onda são quadradas. Para conduzir esta investigação e calcular a força contra eletromotriz da máquina em estudo, faz-se uma revisão sobre o Método da Permeabilidade Fixa, método este que permite a linearização do ponto de operação da máquina. Dessa forma, as simulações são conduzidas por meio do método dos elementos finitos e do Método da Permeabilidade Fixa, levando-se em conta a forma de onda da corrente de alimentação. Atenção especial é dada ao modo que se analisa o fluxo concatenado e a forma de obtenção da força contra eletromotriz uma vez que as formas de onda do fluxo concatenado sofrem variações abruptas a cada 60º elétricos. Além destes parâmetros, analisa-se também cada uma das parcelas do torque eletromagnético, i.e., torque mútuo, torque de relutância e torque de borda, sendo realizado ao final do trabalho, uma comparação entre a soma da estimativa de cada parâmetro com o valor do torque eletromagnético obtido por meio de uma simulação não linear. / This work deals with the assessment of a surface mounted magnet synchronous machine\'s parameters (whose back-EMF is approximately trapezoidal) and that is fed by an ideal square current waveform. In order to investigate and describe each machine\'s parameter, a review on Frozen Permeability Method is presented. Some simulation by means of finite element method with the aid of Frozen Permeability Method are carried out taking into account that the machine is fed by an ideal square current waveform. The results for flux-linkage wave-form and back-EMF waveform are shown and analyzed. A special attention is given to back-EMF calculation since the linkage flux of each phase has an abrupt change every sixty electrical degrees due to the phase commutation. In addition, an attention is given to each torque component on load condition, i.e., mutual torque, reluctance torque, cogging torque and a comparison between the electromagnetic torque and the summation of these components.

O presente trabalho trata do cálculo da força contra eletromotriz em carga de uma máquina síncrona com ímãs na superfície do rotor (cuja forma de onda de força contra eletromotriz é não senoidal) sendo esta alimentada por correntes de fase cujas forma de onda são quadradas. Para conduzir esta investigação e calcular a força contra eletromotriz da máquina em estudo, faz-se uma revisão sobre o Método da Permeabilidade Fixa, método este que permite a linearização do ponto de operação da máquina. Dessa forma, as simulações são conduzidas por meio do método dos elementos finitos e do Método da Permeabilidade Fixa, levando-se em conta a forma de onda da corrente de alimentação. Atenção especial é dada ao modo que se analisa o fluxo concatenado e a forma de obtenção da força contra eletromotriz uma vez que as formas de onda do fluxo concatenado sofrem variações abruptas a cada 60º elétricos. Além destes parâmetros, analisa-se também cada uma das parcelas do torque eletromagnético, i.e., torque mútuo, torque de relutância e torque de borda, sendo realizado ao final do trabalho, uma comparação entre a soma da estimativa de cada parâmetro com o valor do torque eletromagnético obtido por meio de uma simulação não linear. / This work deals with the assessment of a surface mounted magnet synchronous machine\'s parameters (whose back-EMF is approximately trapezoidal) and that is fed by an ideal square current waveform. In order to investigate and describe each machine\'s parameter, a review on Frozen Permeability Method is presented. Some simulation by means of finite element method with the aid of Frozen Permeability Method are carried out taking into account that the machine is fed by an ideal square current waveform. The results for flux-linkage wave-form and back-EMF waveform are shown and analyzed. A special attention is given to back-EMF calculation since the linkage flux of each phase has an abrupt change every sixty electrical degrees due to the phase commutation. In addition, an attention is given to each torque component on load condition, i.e., mutual torque, reluctance torque, cogging torque and a comparison between the electromagnetic torque and the summation of these components.

The possibility to save energy in synchronous machines operation by dismissing d-axis damping bars and surrogating them with active excitation current control in sectored field winding is proved. In particular a way to recover the energy of rotor oscillations during power regulation is shown by means of a studycase generator whereas a self-starting machine is analytically and numerically designed in view of its next construction and test. Principal design requirements and limits for both applications are presented and discussed.

The objective of this thesis is to investigate how the onboard battery of a quadcopter can be charged through manual rotation of its motors, while understanding the resulting aerodynamical forces acting on the rotors during hover, as well as considering the changes in thrust capabilities when the electronic and structural design are altered. A theoretical approach using the momentum theory will present a general understanding of rotor performance whilst describing the correlation between rotor parameters, thrust and mechanical power. Furthermore, the idea of using the motors as generators are put under study to investigate their electrical output and utilize them to recharge the battery. This is done using the counter electromotive force equation, and a sequence of other equations that will present numerical data of actual manual work converted into electrical power. Resulting in the required time to manually recharge the quadcopter subsequently sustaining hover flight for three minutes. It is concluded in this report that manual recharging of the battery using the motors as generators is possible, as well as maintaining its flying ability in case of added weight. Although not deemed practical in commercial use, it is a new methodology with the intention to develop a sustainable quadcopter further expanding its practical applications in both aviation industry and human aid.