Design of braking system for the formula student car. Calculation of basic forces acting in the braking system, including the design of hydraulic circuits. Mechanical analysis of the most important parts of the braking system and pedal assembly. Thermal analysis of the brake discs. Manufacturing and total cost calculation.

Due to a need of more compact bogies, the brake discs can be mounted on the railway wheels, bolted through the wheel web. Thus, the wheels are drilled and have multiple areas of contact with the brake discs. To establish maintenance procedures that will be applied to the  wheels,  SNCF  used  the  feedback  from  experience  (as  with  the  train  AGC)  which  gives  perfect  performance  in  terms  of  safety.  However,  to  optimize  the  maintenance  process, numerical  simulations  may  be  preferred  since  they  are  less  conservative.  This  report  describes  the  numerical  simulations,  based  on  the  finite  element  method,  that  were conducted to determine if the Régiolis wheel complies with the standard EN 13979-­‐1 from a mechanical  fatigue  point  of  view.  In  addition,  it  provides  additional  insights  regarding  the  loads and damage suffered by the wheel, which are not taken into account in the standard: the  damage  induced  by  disc  braking  and  the  fretting  that  may  occur  at  the  contact  interfaces. This study has been used as a decision support for the first inspection intervals of the Régiolis wheels.

The aim of my thesis is the design of centrifugal brakes to prevent twisting of the combustion engine with pneumatic compactor. In the first part of my thesis I deal with existing and similar systems that prevent over speeding. In the second part I deal with the design of its own centrifugal brake. This includes basic functional, strength, thermal calculation, design of components and fabrication drawings according to the assignment.

In this thesis, the feasibility to integrate an brake disc and electric machine is investigated. In wheel motors (IWMs) have several advantages, such as saving space in the vehicle, individual and direct control at the wheels and the absence of a mechanical transmission. However, today’s IWMs are heavy and, thus, negatively affect the driving performance of the vehicle due to the increase of the unsprung mass. By integrating an already existing part in the wheel, this increase of the unsprung mass can be minimized. The brake disc manages high temperatures, a significant wear in rough environ-ment, which puts high demands on the rotor. The second part of the machine, the stator, will be significantly affected by the high temperatures of the rotor. The temperatures of the stator are transferred by convection, conduction and radiation from the rotor or brake disc. Liquid cooling of the stator back is analyzed as a potential solution for handling the high temperatures. In order to analyze the feasibility of the concept, thermal, electric and mechanical modelling has been used. The evaluation whether it is possible or not to integrate the brake disc has been with regard to the results of weight, cost, thermal tolerance and electric performance. / I detta arbete undersöks möjligheten att integrera en bromsskiva med elmaskin. Hjul-motorer har flera fördelar, bland annat sparas utrymme i själva bilen, individuell kontroll samt drivning av hjulen utan mekaniska transmissioner. Men hjulmotorer som kan användas idag väger oftast så pass mycket att den odämpade massan ökar kritiskt och köregenskaper av fordonet då blir lidande. Genom att integrera en befintlig del i hjulet kan ¨okningen av odämpade massan minskas. Att använda bromsskivan som rotor, kräver att denna tål temperaturer ¨over 500◦C samt påfrestningar och slitage som en vanlig mekanisk friktionsbroms måste uthärda. Den andra delen av maskinen, statorn kommer även denna att påverkas av de höga temperaturerna av bromsskivan som kommer ledas via konvektion, konduktion och strålning. Möjligheten att kyla statorn med vätska och om detta är tillräckligt undersöks. För att analyserna genomförbarheten av projektet har termiska, elektriska och mekaniska modeller använts. Resultaten har analyserats där maskinens vikt, kostnad, termisk tålighet och elektrisk prestanda har legat till grund för bedömningen om lösningen; att integrera en broms-skiva med elmaskin är rimlig eller ej.